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Abstract

The hydrogen embrittlement of metals is caused by the penetration and accumulation of hydrogen atoms inside the metal. The failure of the product due to hydrogen embrittlement is delayed in time and does not occur immediately after its manufacture, but several hours, days, or even weeks later. Therefore, the chances of detecting hydrogen embrittlement when checking the quality of the finished product are very slim. The use of high-strength bolts in industry is associated with the risk of hydrogen embrittlement. This phenomenon poses a threat to the safe use of devices by limiting or completely losing the functionality of the bolt joint. Even a low influence of moisture can trigger failure mechanisms.
The article proposes a method for assessing the risk of hydrogen embrittlement for high-strength bolts in class12.9. For this purpose, bolts made of material grade 32CrB4 were prepared and in a controlled manner the grain flow inconsistency was made, leading in extreme cases to the production of the forging lap. To perform the study, the device proposed by the European Assessment Document (EAD) was adapted to the testing of hydrogen embrittlement of threaded fasteners in concrete. The concrete substrate was replaced with metal spacers that were preloaded with a bolt. The use of the wedge distance under the bolt head led to the generation of two stress states – tensile and compressive, which translated into an increased risk of hydrogen embrittlement. After being tested, the bolts were visually and microscopically inspected to assess potential locations for cracks and hydrogen propagation. As a result of the conducted tests, it was found that the prepared test method allows to assess the resistance or susceptibility of the bolt to threats related to hydrogen embrittlement.
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Authors and Affiliations

T. Dubiel
1
ORCID: ORCID
T. Balawender
2
ORCID: ORCID
M. Osetek
1
ORCID: ORCID

  1. Koelner Rawlplug IP Sp. z o.o. Oddział w Łańcucie, Rzeszów University of Technology
  2. Rzeszów University of Technology, Departament of Materials Forming and Processing, 12 Powstańców Warszawy Av., 35-959 Rzeszów, Poland
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Abstract

In the acoustic fatigue experiment for hypersonic vehicle in simulated harsh service environment on ground, acoustic loads on the surface of test pieces of the vehicle need to be measured. However, for the normal microphones without high temperature resistance ability, the near field sound measurement cannot be achieved. In this work, on the basis of previous researches, an acoustic tubes array is designed to achieve the near field measurement of acoustic loads on the surface of the test piece in the supersonic airflow with high temperature achieved by coherent jet oxygen lance. Firstly, the process of designing this acoustic tubes array is introduced. Secondly, the equality of phase differences at the front and at the end of the tubes is stated and proved using a phase differences test with an acoustic tubes array whose design is presented in this text; therefore, the phase differences of signals acquired by microphones can be directly applied to beamforming algorithm to determine the acoustic load source. Finally, using above mentioned acoustic tubes array, measurement of acoustic load, with and without a test piece in the supersonic airflow made by the coherent jet oxygen lance, is conducted respectively, and the measurements results are analyzed.
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Authors and Affiliations

Long Wei
Min Li
Qiang Fu
Yue Fan
Debin Yang

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