2 wt.% TiB2 (mean particle size: 400 nm) reinforced Al 7075 metal matrix composites (MMCs) fabricated through mechanical stirring and ultrasonic agitation integrated squeeze casting process were subjected to electrical discharge machining (EDM) after determining the physical and mechanical properties. EDM was conducted with Cu electrode tools to investigate influence of machining factors, i.e. peak current (IP), pulse on time (TON) and gap voltage (VG) on the tool wear rate (TWR), material removal rate (MRR) and average surface roughness (ASR) of the machined surfaces. All the three responses increased on increasing IP and TON, but reduced on increasing VG. The machined surfaces were studied through scanning electron microscope (SEM). Significance of the EDM parameters on the individual responses were studied using analysis of variance (ANOVA) and regression models for the responses were developed using response surface method (RSM). The responses under consideration were optimized simultaneously using Taguchi embedded weighted principal component analysis (WPCA), which resulted the parametric combination of 4A (current), 100 μs (pulse duration) and 75V (voltage) was the optimal setting for the multi-criteria decision problem. Finally, the result of optimization was validated by conducting some confirmatory experiments.

The telemetry data are essential in evaluating the performance of aircraft and diagnosing its failures. This work combines the oversampling technology with the run-length encoding compression algorithm with an error factor to further enhance the compression performance of telemetry data in a multichannel acquisition system. Compression of telemetry data is carried out with the use of FPGAs. In the experiments there are used pulse signals and vibration signals. The proposed method is compared with two existing methods. The experimental results indicate that the compression ratio, precision, and distortion degree of the telemetry data are improved significantly compared with those obtained by the existing methods. The implementation and measurement of the proposed telemetry data compression method show its effectiveness when used in a high-precision high-capacity multichannel acquisition system.