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Abstract

The influence of the cooling rate on the extent of precipitation hardening of cast aluminum alloy (ADC12) was investigated experimentally. This study explored the cooling rate of the solidification of Cu in the α-Al phase to improve the mechanical properties of ADC12 after an aging process (Cu based precipitation hardening). The solid solution of Cu occurred in the α-Al phases during the casting process at cooling rates exceeding 0.03 °C/s. This process was replaced with a solid solution process of T6 treatments. The extent of the solid solution varied depending on the cooling rate; with a higher cooling rate, a more extensive solid solution was formed. For the cast ADC12 alloy made at a high cooling rate, high precipitation hardening occurred after low-temperature heating (at 175 °C for 20 h), which improved the mechanical properties of the cast Al alloys. However, the low-temperature heating at the higher temperature for a longer time decreased the hardness due to over aging. Keywords: Aluminum alloy, Casting, Precipitation, Solid solution, Aging, Solidification rate
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Bibliography

[1] Sepehrband, P., Mahmudi, R. & Khomamizadeh, F. (2005). Effect of Zr addition on the aging behavior of A319 aluminum cast alloy. Scripta Materialia. 52(4), 253-257.
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[3] Tian, L., Guo, Y., Li, J., Xia, F., Liang, M. & Bai, Y. (2018). Effects of solidification cooling rate on the microstructure and mechanical properties of a Cast Al-Si-Cu-Mg-Ni piston alloy. Materials. 11(7), 1230.
[4] Choi, S.W., Kima, Y.M., Leea, K.M., Cho, H.S., Hong, S.K., Kim, Y.C., Kang, C.S. & Kumai, S. (2014). The effects of cooling rate and heat treatment on mechanical and thermal characteristics of Al–Si–Cu–Mg foundry alloys. Journal of Alloys and Compounds. 617, 654-659.
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[6] Shabel, B.S., Granger, D.A., Trucker, W.G. (1992). Friction and wear of aluminum-silicon alloys. In P.J. Blau (Eds.), ASM Handbook: Friction, Lubrication, and Wear Technology (pp. 785-794), ASM International.
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[9] Okayasu, M., Sahara, N. & Mayama, K. (2021). Effect of microstructural characteristics on mechanical properties of cast Al–Si–Cu alloy controlled by Na. Materials Science and Engineering. A (in press).
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[12] Okayasu, M. & Go, S. (2015). Precise analysis of effects of aging on mechanical properties of cast ADC12 aluminum alloy. Materials Science and Engineering. A 638, 208-218.
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Authors and Affiliations

M. Okayasu
1
N. Sahara
1
M. Touda
2

  1. Graduate School of Natural Science and Technology, Okayama University3-1-1 Tsushimanaka, Kita-ku, Okayama city, Okayama, 700-8530, Japan
  2. Kyowa Casting Co., Ltd.5418-3 Nishi Ebara-cho, Ibara city, Okayama, 715-0006, Japan
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Abstract

Investigation of the tensile and fatigue properties of cast magnesium alloys, created by the heated mold continuous casting process (HMC),

was conducted. The mechanical properties of the Mg-HMC alloys were overall higher than those for the Mg alloys, made by the

conventional gravity casting process (GC), and especially excellent mechanical properties were obtained for the Mg97Y2Zn1

-HMC alloy.

This was because of the fine-grained structure composed of the -Mg phases with the interdendritic LPSO phase. Such mechanical

properties were similar levels to those for conventional cast aluminum alloy (Al84.7Si10.5Cu2.5Fe1.3Zn1 alloys: ADC12), made by the GC

process. Moreover, the tensile properties (UTS and f

) and fatigue properties of the Mg97Y2Zn1

-HMC alloy were about 1.5 times higher

than that for the commercial Mg90Al9Zn1

-GC alloy (AZ91). The high correlation rate between tensile properties and fatigue strength

(endurance limit: l

) was obtained. With newly proposed etching technique, the residual stress in the Mg97Y2Zn1 alloy could be revealed,

and it appeared that the high internal stress was severely accumulated in and around the long-period stacking-order phases (LPSO). This

was made during the solidification process due to the different shrinkage rate between α-Mg and LPSO. In this etching technique, microcracks

were observed on the sample surface, and amount of micro-cracks (density) could be a parameter to determine the severity of the

internal stress, i.e., a large amount to micro-cracks is caused by the high internal stress.

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Authors and Affiliations

M. Okayasu
S. Wu
T. Tanimoto
S. Takeuchi

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