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Abstract

Wavelet transform becomes a more and more common method of processing 3D signals. It is widely used to analyze data in various branches of science and technology (medicine, seismology, engineering, etc.). In the field of mechanical engineering wavelet transform is usually used to investigate surface micro- and nanotopography. Wavelet transform is commonly regarded as a very good tool to analyze non-stationary signals. However, to analyze periodical signals, most researchers prefer to use well-known methods such as Fourier analysis. In this paper authors make an attempt to prove that wavelet transform can be a useful method to analyze 3D signals that are approximately periodical. As an example of such signal, measurement data of cylindrical workpieces are investigated. The calculations were performed in the MATLAB environment using the Wavelet Toolbox.

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Authors and Affiliations

Krzysztof Stępień
Włodzimierz Makieła
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Abstract

At the Kielce University of Technology a new concept of accurate measurements of sphericity deviations of machine parts has been developed. The concept is based upon measurement of roundness profiles in many clearly defined cross-sections of the workpiece. Measurements are performed with the use of typical radial measuring instrument equipped with a unit allowing accurate positioning of the ball. The developed concept required finding a solution to numerous problems relating to the principle of the radial measurement. One of the problems to be solved was matching of measured roundness profiles. The paper presents an outline of the developed concept of sphericity measurement, a mathematical model of profile matching and results of the verification of the model.

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Authors and Affiliations

Krzysztof Stępień
Dariusz Janecki
Stanisław Adamczak
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Abstract

Nowadays a geometrical surface structure is usually evaluated with the use of Fourier transform. This type of transform allows for accurate analysis of harmonic components of surface profiles. Due to its fundamentals, Fourier transform is particularly efficient when evaluating periodic signals. Wavelets are the small waves that are oscillatory and limited in the range. Wavelets are special type of sets of basis functions that are useful in the description of function spaces. They are particularly useful for the description of non-continuous and irregular functions that appear most often as responses of real physical systems. Bases of wavelet functions are usually well located in the frequency and in the time domain. In the case of periodic signals, the Fourier transform is still extremely useful. It allows to obtain accurate information on the analyzed surface. Wavelet analysis does not provide as accurate information about the measured surface as the Fourier transform, but it is a useful tool for detection of irregularities of the profile. Therefore, wavelet analysis is the better way to detect scratches or cracks that sometimes occur on the surface. The paper presents the fundamentals of both types of transform. It presents also the comparison of an evaluation of the roundness profile by Fourier and wavelet transforms.
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Authors and Affiliations

Krzysztof Stępień
Włodzimierz Makieła
Stanisław Adamczak
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Abstract

This paper deals with the experimental validation of the suitability of the method for measuring radial variations of components on the process tool. The tests were conducted using a computerized PSA6, which was compared to a Talyrond 73. The results of measurement of roundness deviations as well as roundness profiles were analyzed for a sample of 70 shafts. The roundness deviations were assessed by determining the experimental errors, while the profiles obtained with the tested device were compared to those registered by the reference device using three correlation coefficients.

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Authors and Affiliations

Krzysztof Stępień
Włodzimierz Makieła
Stanisław Adamczak
Adam Janusiewicz
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Abstract

The paper discusses a method of quantitative comparison of cylindricity profiles measured with different strategies. The method is based on applying so-called Legendre-Fourier coefficients. The comparison is carried out by computing the correlation coefficient between the profiles. It is conducted by applying a normalized cross-correlation function and it requires approximation of cylindrical surfaces using the Legendre-Fourier method. As the example two sets of measurement data are employed: the first from the CMM and the second one from the traditional radial measuring instrument. The measuring data are compared by analyzing the values of selected cylindricity parameters and calculating the coefficient of correlation between profiles.

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Authors and Affiliations

Krzysztof Stępień
Włodzimierz Makieła
Stanisław Adamczak
Dariusz Janecki

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