This research presents a method for the simulation of the magneto-mechanical system dynamics taking motion and eddy currents into account. The major contribution of this work leans on the coupling the field-motion problem considering windings as the current forced massive conductors, modelling of the rotor motion composed of two conductive materials and the torque calculation employing the special optimal predictor combined with the modified Maxwell stress tensor method. The 3D model of the device is analysed by the time stepping finite element method. Mechanical motion of the rotor is determined by solving the second order motion equation. Both magnetic and mechanical equations are coupled in the iterative solving process. Presented method is verified by solving the TEAM Workshop Problem 30.

This research presents the novel control strategy of the brushless DC motor. The optimal current driver is designed using Linear Quadratic Regulator and feedback linearization. Additionally, the current reshaping strategy is applied to control the motor torque. Thus, the torque controller is built based on the optimal current driver. The motor is simulated using the FEM analysis.