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Abstract

In the paper, we present a coordinated production planning and scheduling problem for three major shops in a typical alloy casting

foundry, i.e. a melting shop, molding shop with automatic line and a core shop. The castings, prepared from different metal, have different

weight and different number of cores. Although core preparation does not required as strict coordination with molding plan as metal

preparation in furnaces, some cores may have limited shelf life, depending on the material used, or at least it is usually not the best

organizational practice to prepare them long in advance. Core shop have limited capacity, so the cores for castings that require multiple

cores should be prepared earlier. We present a mixed integer programming model for the coordinated production planning and scheduling

problem of the shops. Then we propose a simple Lagrangian relaxation heuristic and evolutionary based heuristic to solve the coordinated

problem. The applicability of the proposed solution in industrial practice is verified on large instances of the problem with the data

simulating actual production parameters in one of the medium size foundry.

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Authors and Affiliations

A. Stawowy
J. Duda

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