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Abstract

Feldspar is a basic requirement for glass, ceramics, and other industries. The presence of iron in feldspar is one of the challenging aspects of feldspar processing. To improve the quality of feldspar for use in various industries, dry magnetic separation is one of the best techniques for reducing iron in feldspar, especially in arid regions to overcome the common problem of lack of water resources as well as to reduce the operational cost of the enrichment process. Therefore, dry magnetic separation experiments were carried out to remove the iron content from feldspar ore in the Wadi Umm Harjal area in Egypt to meet the specifications required for different industries. The sample was analysed using XRD, XRF, and optical microscopy, which revealed that it is a mixture of potassium feldspar (microcline/orthoclase), albite, and quartz in the presence of hematite mineral serving as the main iron impurities in addition to the free silica content. The effect of parameters on the activity of the dry high magnetic separators was investigated in addition to cleaning the products. The iron oxide reduced from 0.69% in the head sample to 0.08% after dry high-intensity magnetic separation, and the whiteness increased from 82.01% in the head sample to 95.97% in the separated concentrate. The experimental results showed that there is a possibility to obtain feldspar concentrates with low content of Fe2O3 from the area where according to the results, approximately 88.4% of iron was removed from the head sample.
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Authors and Affiliations

Khaled Yassin
1
ORCID: ORCID
Mahmoud Ahmed
2
ORCID: ORCID
Mohamed Gamal Eldin Khalifa
3
ORCID: ORCID
Ayman Aly Hagrass
3
ORCID: ORCID

  1. Central Metallurgical Research & Development Institute (CMRDI), Helwan, Cairo, Egypt
  2. Egyptian Mineral Resources Authority (EMRA), Abbasia, Cairo, Egypt
  3. Tabbin Institute for Metallurgical Studies (TIMS), Helwan, Cairo, Egypt
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Abstract

Feldspar raw materials belong to such raw materials for which demand has risen in Poland in the last years to a largest extent. The reason of it is the expansion of domestic branch of ceramic tiles. Larger and larger demand of the Polish industry of ceramic tiles for feldspar raw materials is covered among others in greater and greater extent by import from Turkey. Feldspar raw materials in that country are mainly obtained from albite-rich rocks which occur in the west part of the country in Menderes Massif particularly in its south fragment (Submassif Çine). Their exploitation and proccessing are carried out by many companies from which KALTUN, ESAN ECZACIBASI, ÇINE AKMADEN, KALEMADEN and ERMAD are of the greatest importance in the Polish market. The raw material of the highest quality [...] is obtained as a result of benefication of primary rocks by flotation. The main compounds - apart from quartz - of studied samples analized by means of microscopic method are feldspars represented first of all by albite. This mineral occurs in two varieties. First of them - which strongly dominates - is so called chessboard albite. This variety is formed as a result of albitization of feldspars of various types. On the other hand, typical, multitwinned crystals of this mineral are observed significantly rarer. Albite most often contains 5-10 mol.% of anorthite molecule. Sporadically minor and/or trace minerals (e.g. titanite, rutile, micas) occur in samples studied. They are the carriers of colouring oxides (Fe2O3, TiO2) presence of which is outstandingly undesirable, especially in raw materials for the production of ceramic tiles of the highest quality such as gres porcellanato. The characteristic feature of the Turkish feldspar raw materials is occurrence of minor or trace amount of TiO2 in domination compared to Fe2O3 which mostly is more common colouring oxide in feldspar raw materials. It is connected with sporadic occurrence of such titanium minerals as titanite [...] and rutile TiO2. However, in the majority of investigated samples the presence of these carriers of colouring oxides was not stated which confirms the opinion about high quality of feldspar raw materials of Turkish production.

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Authors and Affiliations

Piotr Wyszomirski
Ferdynand Gacki
Tadeusz Szydłak

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