This article deals with the fatigue properties of newly used AlZn10Si8Mg aluminium alloy where the main aim was to determine the
fatigue strength and compare it with the fatigue strength of AlSi7Mg0.3 secondary aluminium alloys which is used in the automotive
industry for cyclically loaded components. AlZn10Si8Mg aluminium alloy, also called UNIFONT 90, is self-hardening (without heat
treatments), which contributes to economic efficiency. This is one of the main reasons why is compared, and may be an alternative
replacement for AlSi7Mg0.3 alloy which is heat treated to achieve required mechanical properties. The experiment results show that the
fatigue properties of AlZn10Si8Mg alloy are comparable, if not better, than AlSi7Mg0.3 alloy. Fatigue properties of AlZn10Si8Mg alloy
are achieved after seven days of natural ageing, immediately after casting and achieving value of fatigue strength is caused by structural
components formed during solidification of the melt.
Secondary or multiple remelted alloys are common materials used in foundries. For secondary (recycled) Al-Si-Cu alloys, the major problem is the increased iron presence. Iron is the most common impurity and with presence of other elements in alloy creates the intermetallic compounds, which may negatively affect the structure. The paper deals with effect of multiple remelting on the microstructure of the AlS9iCu3 alloy with increased iron content to about 1.4 wt. %. The evaluation of the microstructure is focused on the morphology of iron-base intermetallic phases in caste state, after the heat treatment (T5) and after natural aging. The occurrence of the sludge phases was also observed. From the obtained results can be concluded that the multiple remelting leads to change of chemical composition, changes in the final microstructure and also increases sludge phases formation. The use of heat treatment T5 led to a positive change of microstructure, while the effect of natural aging is beneficial only to the 3rd remelting.
The paper deals with problems related to application of aluminum-silicon alloys for combustion engine cylinder liners
The main reason of a cavitational destruction is the mechanical action of cavitation pulses onto the material’s surface. The course
of cavitation destruction process is very complex and depends on the physicochemical and structural features of a material. A resistance
to cavitation destruction of the material increases with the increase of its mechanical strength, fatigue resistance as well as hardness.
Nevertheless, the effect of structural features on the material’s cavitational resistance has been not fully clarified. In the present paper,
the cavitation destruction of ZnAl4 as cast alloy was investigated on three laboratory stands: vibration, jet-impact and flow stands.
The destruction mechanism of ZnAl4 as cast alloy subjected to cavitational erosion using various laboratory stands is shown in the present
paper.
An understanding of the fundamental correlation between grain size and material damping is crucial for the successful development of structural components offering high strength and good mechanical energy absorption. With this regard, we fabricated aluminum sheets with grain sizes ranging from tens of microns down to 60 nm and investigated their tensile properties and mechanical damping behavior. An obvious transition of the damping mechanism was observed at nanoscale grain sizes, and the underlying causes by grain boundaries were interpreted.
The paper presents results of a study concerning an AlSi7Mg alloy and the effect of subjecting the liquid metal to four different processes: conventional refining with hexachloroethane; the same refining followed by modification with titanium, boron, and sodium; refining by purging with argon carried out in parallel with modification with titanium and boron salts and strontium; and parallel refining with argon and modification with titanium, boron, and sodium salts. The effect of these four processes on compactness of the material, parameters of microstructure, and fatigue strength of AlSi7Mg alloy after heat treatment. It has been found that the highest compactness (the lowest porosity ratio value) and the most favorable values of the examined parameters of microstructure were demonstrated by the alloy obtained with the use of the process including parallel purging with argon and modification with salts of titanium, boron, and sodium. It has been found that in the fatigue cracking process observed in all the four variants of the liquid metal treatment, the crucial role in initiation of fatigue cracks was played by porosity. Application of the process consisting in refining by purging with argon parallel to modification with Ti, B, and Na salts allowed to refine the microstructure and reduce significantly porosity of the alloy extending thus the time of initiation and propagation of fatigue cracks. The ultimate effect consisted in a distinct increase of the fatigue limit value.
The presented access the influence of Mn content (0-0.94 wt.%) on the course of the cooling curves, phase transformation, macrostructure, and microstructure of Al-Cu alloys for three series: initial (Series I), with the addition of an AlTi master (Series II), and modified with AlTi5B1 (Series III). The maximum degree of undercooling ΔT was determined based on the cooling curves. The surface density of the grains (NA) was determined and associated with the inverse of solidification interval 1/ΔTk. Titanium (contained in the charge materials as well as the modifier) has a significant effect on the grinding of the primary grains in the tested alloys. A DSC thermal analysis allowed for the determination of phase transition temperatures under conditions close to equilibrium. For series II and III, the number of grains decreases above 0.2 wt.% Mn with a simultaneous increase in solidification interval 1/ΔTk. The presence of Al2Cu eutectics as well as the Cu-, Fe-, and Mn-containing phases in the examined samples was demonstrated using scanning electron microscopy.
In this Paper, a parametric study on pipes buried in soil was performed illustrating the results of blast loading. Effects of various parameters such as the physical properties of water, oil, gas, air, soil, pipes, and TNT have been investigated. The arbitrary Lagrangian-Eulerian (ALE) method was employed using LS-DYNA software. The maximum pressure in a buried pipe explosive was observed at an angle of about 0° to 45° and the minimum pressure occurred at an angle of about 45° to 90°. Therefore, all figures in this study illustrate that fluid pressure levels in buried pipes can help in their stabilization. In generally, by increasing the 1.23 times of liquid density under the explosion, the pressure levels in the soil decreased by 1.3 percent. The gas pressure has been increasing more than oil and water pipes 39.73 and 40.52 percent, respectively.
Manganese is an effective element used for the modification of needle intermetallic phases in Al-Si alloy. These particles seriously
degrade mechanical characteristics of the alloy and promote the formation of porosity. By adding manganese the particles are being
excluded in more compact shape of “Chinese script” or skeletal form, which are less initiative to cracks as Al5FeSi phase. In the present
article, AlSi7Mg0.3 aluminium foundry alloy with several manganese content were studied. The alloy was controlled pollution for achieve
higher iron content (about 0.7 wt. % Fe). The manganese were added in amount of 0.2 wt. %, 0.6 wt. %, 1.0 wt. % and 1.4 wt. %. The
influence of the alloying element on the process of crystallization of intermetallic phases were compared to microstructural observations.
The results indicate that increasing manganese content (> 0.2 wt. % Mn) lead to increase the temperature of solidification iron rich phase
(TAl5FeSi) and reduction this particles. The temperature of nucleation Al-Si eutectic increase with higher manganese content also. At
adding 1.4 wt. % Mn grain refinement and skeleton particles were observed.
This paper deals with influence on segregation of iron based phases on the secondary alloy AlSi7Mg0.3 microstructure by chrome. Iron is
the most common and harmful impurity in aluminum casting alloys and has long been associated with an increase of casting defects. In
generally, iron is associated with the formation of Fe-rich phases. It is impossible to remove iron from melt by standard operations, but it is
possible to eliminate its negative influence by addition some other elements that affect the segregation of intermetallics in less harmful
type. Realization of experiments and results of analysis show new view on solubility of iron based phases during melt preparation with
higher iron content and influence of chrome as iron corrector of iron based phases. By experimental work were used three different
amounts of AlCr20 master alloy a three different temperature of chill mold. Our experimental work confirmed that chrome can be used as
an iron corrector in Al-Si alloy, due to the change of intermetallic phases and shortening their length.
Al-enriched layer was formed on a magnesium substrate with use of casting. The magnesium melt was cast into a steel mould with an
aluminium insert placed inside. Different conditions of the casting process were applied. The reaction between the molten magnesium and
the aluminium piece during casting led to the formation of an Al-enriched surface layer on the magnesium substrate. The thickness of the
layer was dependent on the casting conditions. In all fabricated layers the following phases were detected: a solid solution of Mg in Al,
Al3Mg2, Mg17Al12 and a solid solution of Mg in Al. When the temperature of the melt and the mould was lower (variant 1 – 670o
C and 310 o
; variant 2 – 680o
C and 310o
C, respectively) the unreacted thin layer of aluminium was observed in the outer zone. Applying higher
temperatures of the melt (685o
C) and the mould (325o
C) resulted in deep penetration of aluminium into the magnesium substrate. Areas
enriched in aluminium were locally observed. The Al-enriched layers composed mainly of Mg-Al intermetallic phases have hardness from
187-256 HV0.1.