This paper presents the results of diagnostic examinations conducted on the coils of super-heaters made of 10CrMo9‒10 steel that were operated in industrial conditions at 480°C for 130 thousand hours. The tube was exposed in a coal-fired boiler. The chemical and phase composition of the oxide/deposit layers formed on both sides of the tube walls (outside – flue-gas side and inside – steam side) and their sequence was examined using optical microscopy, scanning electron microscopy with electron backscatter diffraction and energy-dispersive X-ray spectroscopy, and X-ray diffraction. The changes in the mechanical properties caused by corrosion and aging processes were concluded from the hardness measurements. In addition, the nature of cracks in the oxide layers caused by pressing a Vickers indenter was determined. The results of these examinations have shown a high degradation of steel on the flue-gas inflow side and identified the main corrosion products and mechanisms.

This paper presents the method for determination of the time of further safe service for welded joints of boiler components after exceeding the design work time. The evaluation of the life of the parent material and its welded joints was performed. Microstructure investigations using a scanning electron microscope, investigations of strength properties, impact testing, hardness measurements and abridged creep tests of the basic material and welded joints were carried out. The investigations described in this paper allowed the time of further safe service of the examined components made of 13CrMo4-5 steel to be determined. The method for determination of the time of safe service of boiler components working under creep conditions allows their operation beyond the design service life. The obtained results of investigations are part of the materials database developed by the Institute for Ferrous Metallurgy.

In the paper the reasons for steam pipeline’s elbow material rupture, made of steel 13CrMo4-5 (15HM) that is being used in the energetics.

Based on the mechanical properties in the ambient temperature (Rm, Rp0,2 and elongation A5) and in the increased temperature (Rp0,2t

) it

was found, that the pipeline elbow’s material sampled from the ruptured area has lower Rp0,2 i Rp0,2t by around 2% than it is a requirement

for 13CrMo4-5 steel in it’s base state. The damage appeared as a result of complex stress state, that substantially exceeded the admissible

tensions, what was the consequence of considerable structure degradation level. As a result of the microstructure tests on HITACHI S4200

microscope, the considerable development of the creeping process associates were found. Also the advances progress of the microstructure

degradation was observed, which is substantial decomposition of bainite and multiple, with varied secretion size, and in most cases

forming the micro cracks chains. With the use of lateral micro sections the creeping voids were observed, that creates at some places the

shrinkage porosities clusters and micro pores.

Deep cryogenic treatment (DCT) is gaining popularity as a treatment used to modify structures obtained during heat or thermo-chemical treatment. The article presents the influence of DCT, carried out during heat treatment before and after gas nitriding processes, on the formation of gas nitrided layers on X153CrMoV12 steel. It was found that the use of DCT between quenching and tempering performed prior to gas nitriding processes, increases the hardness, thickness and wear resistance of the nitrided layers. At the same time, if we apply cryogenic treatment during post-heat treatment of nitrided layers, we also get very high wear resistance and increased thickness of nitrided layers, in comparison with conventional gas nitriding of X153CrMoV12 steel. In this case, DCT significantly increases also the hardness of the core by the transformation of retained austenite and the precipitation of fine carbides of alloying elements.

The aim of this paper is to present the procedure test for calibration and validation of the numerical model for X22CrMoV12-1 steel multilayer welding. On the real multilayer weld was described how to arrange the whole experiment in order to obtain not only relevant input data but also verification data. Tests on a specially prepared specimen, welded with 8 beads in 4 layers, allows to determine the actual geometry of the single welded beads, registration of welding thermal cycles and the hardness distribution in successively deposited beads together with determining the heat influence of subsequent layers. The results of the real welding tests were compared with the results obtained from the numerical simulations and extended by the calculated stresses and distortions distributions of the tested specimen. A new, improved hardness prediction algorithm for high-alloy martensitic and bainitic steels was also proposed.

Co-Cr-Mo based sheet I-WP lattice was fabricated via laser powder bed fusion. The effect of microstructure and the I-WP shape on compressive mechanical response was investigated. Results of compression test showed that yield strength of the sheet I-WP was 176.3 MPa and that of bulk Co-Cr-Mo (reference material) was 810.4 MPa. By applying Gibson-Ashby analytical model, the yield strength of the lattice was reversely estimated from that of the bulk specimen. The calculated strength of the lattice obtained was 150.7 MPa. The shape of deformed lattice showed collective failure mode, and its microstructure showed that strain-induced martensitic transformation occurred in the overall lattice. The deformation behavior of additively manufactured sheet I-WP lattice was also discussed.

Thermodynamic optimizations of the ternary Fe-B-Mo system and its binary sub-system B-Mo are presented. The Fe-B-Mo description is then extended to the quaternary Fe-B-Cr-Mo system by assessing the ternary B-Cr-Mo system. The thermodynamic descriptions of the other binaries (Fe-B, Fe-Cr, Fe-Mo, B-Cr, and Cr-Mo) and the other ternaries (Fe-B-Cr and Fe-Cr-Mo) are taken from earlier studies. In this study, the adjustable parameters of the B-Mo, Fe-B-Mo, and B-Cr-Mo systems were optimized using the experimental thermodynamic and the phase equilibrium data from the literature. The solution phases of the system (liquid, bcc and fcc) are described with the substitutional solution model, and most borides are treated as stoichiometric phases or semistoichiometric phases, using a simple two-sublattice model for the latter. The system’s intermetallic phases, Chi, Mu, R, and Sigma (not dissolving boron) as well as boride M3B2, based on a formulation of (Cr,Fe)(Cr,Fe,Mo)2(B)2, are described with a three-sublattice model. Reasonable agreement is obtained between the calculated and measured phase equilibria in all four systems: B-Mo; ­Fe-B-Mo; B-Cr-Mo; and Fe-B-Cr-Mo.

A mechanistic exposure experiment was performed on the commercially available and welded Ni-Cr-Mo-Fe alloy samples used in the piping materials of the coal gasification pilot plant. Thermodynamic Ellingham-Pourbaix stability diagrams were constructed to provide insight into the mechanism of the observed corrosion behavior. The thermodynamic inference on the corrosion mechanism was supplemented with the morphological, compositional and microstructural analyses of the exposed samples using scanning electron microscopy, X-ray diffraction and energy-dispersive X-ray spectroscopy analyses. X-ray diffraction result revealed stable corrosion products of NiO, MoNi4 and Cr4.6MoNi2.1 after accumulated total exposure duration of 139 h to the corrosive atmosphere. Scanning electron microscopy and energy-dispersive X-ray spectroscopy positively identified formation of rather continuous and adherent pre-oxidation corrosion products although extensively peeled-off oxides were finally observed as corrosion scales on the post-exposure alloy samples, which were attributed to the chlorination/oxidation into thin (spalled) oxides.