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Number of results: 11
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Abstract

NC11 steel, in view of the specificity of its manufacturing process, is characterised with band-like orientation of carbides. Depending

on the direction of cutting the material for the inserts out of commercially available steel products, carbide bands can be oriented

in parallel or perpendicularly to the direction in which aggregate grains move in the process of pressing stampings. It has been found that

in case of scratches made in direction perpendicular to carbide bands, depth of the scratches is less than this observed when scratches are

made in direction coinciding with prevailing orientation of carbide precipitates.

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Authors and Affiliations

M. Korzeniowski
A. Trytek
M. Tupaj
K. Sondej
L. Kozak
M. Mróz
B. Kupiec
A.W. Orłowicz
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Abstract

The paper presents the technology of bimetallic castings using the casting method of applying layers directly during the casting process. The bimetallic casting consists of a load-bearing part (typical casting material, i.e. gray cast iron with flake graphite) and a working part (titanium insert). The titanium insert was made by printing using the selective laser melting (SLM) method, and its shape was spatial. The verification of the bimetallic castings was carried out mainly based on metallographic tests, temperature and thickness measurements. Structure examinations containing metallographic microscopic studies with the use of a light microscope (LOM) and a scanning electron microscope (SEM) with microanalysis of the chemical composition (energy dispersive spectroscopy - EDS).The aim of the tests was to select the appropriate geometrical insert parameters for bimetallic castings within the tested range. The correct parameters of both the insert, pouring temperature and the casting modulus affect the diffusion processes and, consequently, the formation of carbides and the creation of bimetallic castings.
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Authors and Affiliations

A. Dulska
1
ORCID: ORCID

  1. Silesian University of Technology, Faculty of Mechanical Engineering, Department of Foundry Engineering, Towarowa 7, 44-100 Gliwice, Poland
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Abstract

The aim of the study was to investigate the influence of cystic ovarian follicles (COFs) occurring after puerperium on fertility and the effect of their treatment with progesterone releasing device on reproductive performance in dairy cows. The study was carried out in 3 herds of Polish Holstein-Friesian cows under herd health program. COFs were diagnosed by ultrasound above 60 days p.p. They were defined as follicular structures with a diameter > 2.5 cm in the absence of a corpus luteum at two repeated examinations at the 14-days interval. On the day of COF diagnosis blood samples were collected to measure progesterone (P4) concentration. On the basis of the wall thickness measurement and progesterone concentration at the first examination, the COFs were differentiated into follicular and luteal cysts. The experimental group consisted of 23 animals with COF. The cows were treated with PRID Delta (Ceva Animal Health, Poland), containing 1.55 g of progesterone, for 7 days. The cows without oestrus signs within 14 days after treatment were re-examinated. If COF persisted, the cows were treated again with PRID Delta. The treatment was repeated maximum three times. Fifteen cows with ovarian cysts were left untreated and served as a control group. The cows with COF were matched to healthy cows without COF. The cows with COF had worse fertility performances compared to cows without COF. There were significant (p<0.05) differences in conception rates, number of services per conception and days open between these groups. Compared with non-treated cows with COF, in cows with COF treated with PRID Delta conceptions rates and number of services per conception were similar, but the days open were significantly (p<0.05) lower in cows treated than in non-treated (183.3 days vs. 277.6 days). There were no differences in reproductive performances between the follicular and luteal cysts in treated and non-treated cows. In conclusion, the results of our study confirm the negative impact of COF after puerperium on fertility in dairy cows. Furthermore the results indicate the usefulness of PRID Delta for the treatment of COF occurring after the puerperium regardless of cysts type.

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Authors and Affiliations

M. Rudowska
W. Barański
S. Zduńczyk
D. Tobolski
T. Janowski
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Abstract

The article presents the technology of layered casting with the use of 3D printing to make a frame insert. The insert was made of powdered titanium and then filled with liquid cast iron. The paper presents the results of research, including structure observation and hardness measurements, as well as abrasion resistance tests. The results indicate the possibility of creating a local reinforcement using a frame insert. The resulting casting is characterized by a local increase in hardness and, in addition, an increase in abrasion resistance of the entire surface layer. The quality of the obtained connection depends strongly on the casting parameters.

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Authors and Affiliations

A. Dulska
ORCID: ORCID
J. Szajnar
ORCID: ORCID
M. Król
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Abstract

The paper presents a method of producing a grey cast iron casting locally reinforced with a titanium insert printed using SLM method (Selective Laser Melting). This article attempts to examine the impact of the selected geometry of titanium spatial insert on the surface layer formation on grey cast iron. The scope of the research focuses on metallographic examination - observation and analysis of the structure of the reinforced surface layer on a light and scanning microscope and a hardness measurement of the titanium layer area. Based on the obtained results, it was concluded that the reaction between titanium insert and metal (grey cast iron) locally develops numerous carbides precipitation (mainly TiC particles), which increases the hardness of the reinforced surface layer and local strengthening of the material. The ratio between the thickness of the support part (grey cast iron) and the working part (titanium insert) affects the resulting layers connection structure. The properties of the obtained reinforced surface layer depend mainly on the geometry of the insert (primarily on the internal dimensions of the connector) and the volume of the casting affecting the re-melting of the insert. A more concentrated structure of carbides precipitation occurs in castings with a full connector insert.

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Authors and Affiliations

A. Dziwoki
A. Dulska
J. Szajnar
M. Król
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Abstract

A short literature survey which justifies coating of ceramic cutting inserts is presented. The results reported are on selected nitride

coatings, in particular nanoscale multilayer, with layers of type Ti-Zr-N, TiN, ZrN and (TiAl)N, deposited by the arc PVD method on oxidecarbide ceramic cutting inserts of type TACN and TW2 produced at the Institute of Advanced Manufacturing Technology. Measurements and quality assessments were made, including of thickness of the coatings and of their constituent micro and nanolayers, microhardness of the coating and of the substrate, surface roughness of the inserts and of the cylindrical workpieces turned with these tools. Lifetimes of the coated and uncoated inserts were compared in turning an alloy tool steel. A significant increase in lifetime of the coated TW2 cutting tools was shown.

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Authors and Affiliations

K. Czechowski
I. Pofelska-Filip
B. Królicka
P. Szlosek
B. Smuk
J. Wszołek
A. Kurleto
J. Kasina
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Abstract

In this paper, we present one approach to improve the soundproofing performance of the double-panel structure (DPS) in the entire audible frequencies, in which two kinds of local resonances, the breathing-type resonance and the Helmholtz resonance, are combined. The thin ring resonator row and slit-type resonator (Helmholtz resonator) row are inserted between two panels of DPS together. Overlapping of the band gaps due to the individual resonances gives a wide and high band gap of sound transmission in the low frequency range. At the same time, the Bragg-type band gap is created by the structural periodicity of the scatterers in the high audible frequency range. In addition, the number of scatterer rows and the filling factor are investigated with regard to the sound insulation of DPS with sonic crystals (SCs). Consequently, the hybrid SC has the potential of increasing the soundproofing performance of DPS in the audible frequency range above 1 kHz by about 15 dB on average compared to DPS filled only with glass wool between two panels, while decreasing the total thickness and mass compared to the counterparts with the other type of local resonant sonic crystal.
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Authors and Affiliations

Kyong-Su Ri
1
Myong-Jin Kim
1
Se-Hyon Son-U
1

  1. Institute of Acoustics, Department of Physics, Kim Il Sung University, Pyongyang, Democratic People’s Republic of Korea
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Abstract

The paper presents the concept of new swirl inserts. An empty two-phase swirl flow atomizer, and three atomizers with inserts were designed, manufactured and tested. The tested atomizers did not differ in terms of their geometric dimensions, with the only variable being the type swirl chamber filling. Flow resistance and spray angle values were analysed for all the evaluated structures. It was shown that the presence of a swirl insert does not significantly increase flow resistance, but instead results in larger spray angles. Taking into account the values of flow resistance and spray angles, the best design solution turned out to be the set of inserts No. 2.
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Authors and Affiliations

Sylwia Włodarczak
1
Daniel Janecki
2
Bartosz Czajkowski
1
Adam Szmyt
1
Andżelika Krupińska
1
Magdalena Matuszak
1
Marek Ochowiak
1

  1. Department of Chemical Engineering and Equipment, Poznan University of Technology, M. Sklodowska-Curie 5, 60-965 Poznan, Poland
  2. Institute of Environmental Engineering and Biotechnology, University of Opole, 45-032 Opole, Poland
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Abstract

This research study intends to develop an online tool condition monitoring system and to examine scientifically the effect of machining parameters on quality measures during machining SAE 1015 steel. It is accomplished by adopting a novel microflown sound sensor which is capable of acquiring sound signals. The dry turning experiments were performed by employing uncoated, TiAlN, TiAlN/WC-C coated inserts. The optimal cutting conditions and their influence on flank wear were determined and predicted value has been validated through confirmation experiment. During machining, sound signals were acquired using NI DAQ card and statistical analysis of raw data has been performed. Kurtosis and I-Kaz coefficient was determined systematically. The correlation between flank wear and I-Kaz coefficient was established, which fits into power-law curve. The neural network model was trained and developed with least error (3.7603e-5). It reveals that the developed neural network can be effectively utilized with minimal error for online monitoring.
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Bibliography

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Authors and Affiliations

Moganapriya Chinnasamy
1
ORCID: ORCID
Rajasekar Rathanasamy
1
ORCID: ORCID
Gobinath Velu Kaliyannan
2
ORCID: ORCID
Prabhakaran Paramasivam
1
ORCID: ORCID
Saravana Kumar Jaganathan
3 4 5
ORCID: ORCID

  1. Kongu Engineering College, Department of Mechanical Engineering, Perundurai – 638060, Tamil Nadu State, India
  2. Kongu Engineering College, Department of Mechatronics Engineering, Perundurai – 638060, Tamil Nadu State, India
  3. Bionanotechnology Research Group, Ton Duc Thang University, Ho Chi Minh City, Vietnam
  4. Faculty of Applied Sciences, Ton Duc Thang University, Ho Chi Minh City, Vietnam
  5. Department of Engineering, Faculty of Science and Engineering, University of Hull, HU6 7RX, United Kingdom
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Abstract

The paper presents an innovative method of creating the layered castings. The innovation relies on application the 3D printing insert obtaining in SLM (selective laser melting) method. This type of scaffold insert made from pure Ti powder, was placed into mould cavity directly before pouring by grey cast iron. In result of used method was obtained grey cast iron casting with surface layer reinforced by titanium carbides. In range of studies were carried out metallographic researches using light microscope and scanning electron microscope, microhardness measurements and abrasive wear resistance. On the basis of obtaining results was stated that there is a possibility of reinforcing surface layer of the grey cast iron casting by using 3D printing scaffold insert in the method of mould cavity preparation. Moreover there was a local increase in hardness and abrasive wear resistance in spite of the precipitation of titanium carbides in surface layer of grey cast iron. While the usable properties of composite surface layer obtained in result of use of the method presented in the paper, strongly depend of dimensions of scaffold insert, mainly parameters Re and Ri.

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Authors and Affiliations

A. Dulska
J. Szajnar
N. Przyszlak
T. Wróbel
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Abstract

Mycobacterium avium subsp. paratuberculosis (MAP) is the cause of paratuberculosis mainly in domestic and wild ruminants; paratuberculosis is also known as Johne’s disease. This disease is endemic all over the world generating significant economic losses, especially in dairy herds, although, MAP is the cause of infection in many other species including primates. Currently, MAP mycobacteria are recognized as pathogens transmitted by food. They are a potential threat to animal and human health. Infected animals excreting mycobacteria with faeces are the main source of MAP. The development of control strategies and disease control are based on determi- nation of the genetic diversity of the MAP strains causing Johne’s disease. This study describes 43 strains isolated from a herd of dairy cows located in northern Poland. The types of MAP were determinted based on the polymorphism analysis of two insertion fragments: IS900 and IS1311. The polymorphism of IS900 was analyzed with the use of a PCR multiplex according to Collins’ method and the IS1311 polymorphism with the use of the PCR-REA method. Based on the diffe- rences observed, the strains isolated were classified into two MAP types, cattle (C-type) and sheep (S-type), with the predominance of the cattle type.

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Authors and Affiliations

J. Szteyn
K. Liedtke
A. Wiszniewska-Łaszczych
B. Wysok
J. Wojtacka

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