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Number of results: 39
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Abstract

Catalytic converters contain the catalytic substance in their structure, which is a mixture of Platinum Group Metals (PGMs). The prices of these metals and a growing demand for them in the market, make it necessary to recycle spent catalytic converters and recovery of PGMs. In the study, the effect of ozone and hydrogen peroxide application on the possibility of extracting PGM from used car catalysts was investigated. The catalytic carrier was milled, sieved and then the fractions with the desired grain size were treated with the appropriate HCl mixture and 3%, 5%, 10%, 15% and 30% H2O2, respectively, and the tests were also carried out at temperature 333 K. Ozone tests were conducted with the O3 flow in the range of 1,3,5 g/h. Samples for analysis were collected after 30 min, 1 h, 2 h, 3 h and after 4 h, respectively. The residue after the experiments and filtration process was also analysed. The obtained results confirmed the assumption that PGMs can be extracted using hydrochloric acid with the addition of H2O2 or ozone as oxidants. It allows to significantly intensify the carried out reactions and to improve the rate of PGMs transfer to the solution.
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Authors and Affiliations

A. Fornalczyk
B. Gajda
J. Willner
J. Sedlakova-Kadukova
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Abstract

The discovery of (BaxCa1-x)(ZryTi1-x)O3 lead-free ceramics drawn a lot of attention to those novel materials because of their excellent piezoelectric properties. However, quite a little attention has been paid to other features of the material. This article reports a wide range of research, including composition, structure and microstructure, dielectric response and impedance spectroscopy in order to systematize and expand knowledge about this peculiar ceramics and strontium doping effect on its properties. In order to test that influence a series of samples with various strontium concentration, precisely the admixtures of 0.02, 0.04 and 0.06 mol% were prepared, as well as basic ceramics to compare obtained results.

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Authors and Affiliations

D. Radoszewska
T. Goryczka
M. Adamczyk
B. Wodecka-Duś
D. Bochenek
L. Kozielski
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Abstract

The role of slag in the process of continuous casting of steel (CCS) is reduced to the thermal and chemical insulation of the liquid steel surface, and additionally to refining. The ability to adsorb non-metallic inclusions flowing off from the crystallizer, mainly Al2O3, determines its physicochemical properties. As a result of adsorption and dissolution of inclusions tin he liquid layer the viscosity and thickness of mould flux change, which eventually affects the technological parameters and behavior of slag in the crystallizer. The influence of aluminum oxide on the viscosity of slag was empirically investigated with a structural viscosity model worked out by Nakamoto. The results of the simulation are presented in the form of plots. Authors observed a significant influence of Al2O3 on the slag viscosity, which suggests that this effect should be taken into account when selecting chemical composition of mould flux for definite types of steel. The results of calculations also show that the disturbances in casting caused by the use of the mould slag may be connected with the content of non-metallic inclusions in steel.

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Authors and Affiliations

D. Kalisz
K. Kuglin
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Abstract

The work presents results of solution combustion method utilization for yttria (Y2O3) nanopowder fabrication. Experiments were carried out with four different reducing agents: urea, glycine, citric acid and malonic acid added in stoichiometric ratio. The reactions were investigated using simultaneous DSC/DTA thermal analysis. After synthesis the reaction products were calcined at temperature range of 800-1100°C and analyzed in terms of particle size, specific surface area and morphology. Best results were obtained for nanoyttria powder produced from glycine. After calcination at temperature of 1100°C the powder exhibits in a form of nanometric, globular particles of diameter <100 nm, according to SEM analysis. The dBET for thus obtained powder is 104 nm, however the powder is agglomerated as the particle size measured by dynamic light scattering analysis is 1190 nm (dV50).
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Authors and Affiliations

M. Gizowska
I. Kobus
K. Perkowski
M. Piątek
G. Konopka
I. Witosławska
M. Osuchowski
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Abstract

In this work, three ceramic composite coatings Al2O3-3TiO2 C, Al2O3-13TiO2 C, and Al2O3-13TiO2 N were plasma sprayed on steel substrates. They were deposited with two conventional powders differing the volume fraction of TiO2 and nanostructured powder. The mechanical and tribological properties of the coatings were investigated and compared. The increase in TiO2 content from 3 wt.% to 13 wt.% in the conventional feedstock improved the mechanical properties and abrasion resistance of coatings. However, the size of the used powder grains had a much stronger influence on the properties of deposited coatings than the content of the titania phase. The Al2O3-13TiO2 coating obtained from nanostructured powder revealed significantly better properties than that plasma sprayed using conventional powder, i.e. 22% higher microhardness, 19% lower friction coefficient, and over twice as good abrasive wear resistance. In turn, the Al2O3-13TiO2 conventional coating showed an increase in microhardness and abrasive wear resistance, 36% and 43%, respectively, and 6% higher coefficient of friction compared to the Al2O3-3TiO2 conventional coating.

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Authors and Affiliations

A. Góral
W. Żórawski
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Abstract

Light weight, low density with high mechanical properties and corrosion resistance, aluminum is the most important material and is commonly used for high performance applications such as aerospace, military and especially automotive industries. The researchers who participate in these industries are working hard to further decrease the weight of end products according to legal boundaries of greenhouse gases. A lot of research was undertaken to produce thin sectioned aluminum parts with improved mechanical properties. Several alloying element addition were investigated. Yet, nowadays aluminum has not met these expectations. Thus, composite materials, particularly metal matrix composites, have taken aluminum’s place due to the enhancement of mechanical properties of aluminum alloys by reinforcements. This paper deals with the overview of the reinforcements such as SiC, Al2O3 and graphene. Graphene has recently attracted many researcher due to its superior elastic modulus, high fatigue strength and low density. It is foreseen and predicted that graphene will replace and outperform carbon nanotubes (CNT) in near future.
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Authors and Affiliations

U. Aybarc
D. Dispinar
M.O. Seydibeyoglu
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Abstract

The current study were performed in order to assess the fabrication possibility of the metal-ceramic composites based on nanocrystalline substrates. The influence of the variable time of the high energy ball-milling (10, 30 and 50 h) on the structure, pores morphology and microhardness of Ti/ZrO2 and Ti/Al2O3 compositions was studied. The X-ray diffraction analysis confirmed the composite formation for all milling times and sintering in the case of Ti/ZrO2 system. Decomposition of substrates during milling process of Ti/Al2O3 system was also observed. Additionally, the changes of lattice parameter as a function of milling time were studied. The morphology of powders and the microstructure of the sintered samples were observed by scanning electron microscopy (SEM). Also, analysis of microhardness and pores structure were performed.

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Authors and Affiliations

G. Dercz
I. Matuła
W. Gurdziel
N. Kuczera
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Abstract

The subject of the study was the production and characterization of three ceramic-metal graded composites, which differed in addition of the metallic phase. The following composites systems were investigated: Al2O3-Mo, Al2O3-Cu, Al2O3-W. Composites were produced by centrifugal slip casting method. This technique combines the classic casting of the slurry into porous molds with the action of centrifugal force. As a result, sleeve-shaped shapes with a metallic phase gradient were obtained. X-ray phase analysis have not revealed new phases in the produced composites. The type of metallic phase and its distribution in the ceramic matrix influenced the hardness of the produced composites.

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Authors and Affiliations

M. Wachowski
W. Kaszuwara
A. Miazga
K. Konopka
J. Zygmuntowicz
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Abstract

In this paper, explain the preparation of CaTiO3 ceramics synthesized by the solid-state reaction method. Calcium carbonate and titanium dioxide were high energy mixed in stoichiometric amounts, and the obtained mixture was calcined at different temperatures (800, 900, 1000 and 1300ºC) for 2 h. The obtained samples were characterized by measurement of particle size, Energy Dispersive X-Ray (EDX) Analysis; differential thermal analysis, X-ray diffraction and SEM images. XRD patterns indicated that CaTiO3 ceramics with the structure of perovskite is obtained from calcined powders at 1,300°C for 2 h. SEM images show the formation of a very fine and homogeneous morphology. The measured values of electrical resistivity were within the typical range of insulating materials and approach values corresponding to insulating ceramics.

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Authors and Affiliations

E. Rocha-Rangel
J. López-Hernández
J.A. Castillo-Martínez
J.J. Osorio-Ramos
C.A. Calles-Arriaga
I. Estrada-Guel
R. Martínez-Sánchez
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Abstract

The aim of this research was to fabricate and study the properties of Bi1-x DyxFeO3 (for x = 0, 0.05, 0.07, 0.1) ceramics materials. Simple oxide powders Bi2O3, Dy2O3 and Fe2O3 were used to fabricate Bi1-xDyxFeO3 ceramics by mixed oxide method followed by free sintering. The study presents changes in microstructure and crystal structure as well as in dielectric properties and magnetic properties caused by modification of BiFeO3 with dysprosium dopant.

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Authors and Affiliations

J. Dzik
K. Feliksik
T. Pikula
R. Panek
M. Rerak
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Abstract

Ceramic injection moulding and gas pressure infiltration were employed for the manufacturing of alumina/AlSi10Mg composites. Porous ceramic preforms were prepared by mixing alumina powder with a multi-binder system and injection moulding of the powder polymer slurry. Then, the organic part was removed through a combination of solvent and thermal debinding, and the materials were finally sintered at different temperatures. The ceramic preforms manufactured in this way were infiltrated by an AlSi10Mg alloy. The microstructure and properties of the manufactured materials were examined using scanning electron microscopy, mercury porosimetry and bending strength testing. The results of transmission electron microscopy and scanning electron microscopy observations show that the fabricated composite materials are characterised by the percolation type of the microstructure and a lack of unfilled pores with good cohesion at the metal-ceramic interfaces. This is surprising considering that over 30% of the pores are smaller than 1 μm. The results show that the bending strength of the obtained composites decreased with increasing sintering temperature of the porous preforms.

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Authors and Affiliations

G. Matula
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Abstract

This study attempted to manufacture an Y2O3 ceramic coating layer on a ceramic (AlN) substrate using aerosol deposition (AD) and investigated its macroscopic properties. Pure Y2O3 powder with a polygonal shape and average size of 5.0 μm was used as initial feedstock. Using aerosol deposition with suitable process conditions, an Y2O3 coating layer was successfully fabricated on aluminum nitride (AIN). The thickness of the manufactured coating layer was approximately 10 mm. The coating layer consisted of Y2O3 phase identical to that in the initial powder, and no additional oxides were identified. In regard to the roughness of the Y2O3 coating layer, the average roughness (Ra) measured 1.32 μm, indicating that the surface roughness was relatively even compared to the initial powder size (5 μm). Mechanical properties of the Y2O3 coating layer were measured using nano indentation equipment, and the indentation modulus of the Y2O3 coating layer fabricated by aerosol deposition measured 136.5 GPa. The interface of the coating layer was observed using TEM, and the deposition mechanism of the Y2O3 coating layer manufactured by aerosol deposition was also discussed.

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Authors and Affiliations

D.-Y. Wi
G.-S. Ham
S.-H. Kim
K.-A. Lee
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Abstract

Lead-free ceramics of Na0.5K0.5Nb1-xSbxO3 (NKNS) and Na0.5K0.5Nb1-xSbxO3 + 0.5 mol%MnO2 (NKNS + 0.5 mol%MnO2) (0 < x < 0.06) ceramics were prepared by a conventional solid-state hot pressing method. The ceramics possess a single-phase perovskite structure with orthorhombic symmetry. Microstructural examination revealed that Mn doping of NKNS leads to improvement of densification. The cubic-tetragonal and tetragonal-orthorhombic phase transitions of NKNS shifted to higher and lower temperature, respectively after introduction of Mn ion. Besides, ferroelectric and piezoelectric properties were improved. The results were discussed in term of difference in both ionic size and electronegativity of Nb5+ and Sb5+ and improvement of densification after Mn ion doping.
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Authors and Affiliations

J. Suchanicz
Faszczowy I.
P. Czaja
J. Kusz
M. Zubko
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Abstract

Y2O3-MgO nanocomposites are one of the most promising materials for hypersonic infrared windows and domes due to their excellent optical transmittance and mechanical properties. In this study, influence of the calcination temperature of Y2O3-MgO nanopowders on the microstructure, IR transmittance, and hardness of Y2O3-MgO nanocomposites was investigated. It was found that the calcination temperature is related to the presence of residual intergranular pores and grain size after spark plasma sintering. The nanopowders calcined at 1000°C exhibits the highest infrared transmittance (82.3% at 5.3 μm) and hardness (9.99 GPa). These findings indicated that initial particle size and distribution of the nanopowders are important factors determining the optical and mechanical performances of Y2O3-MgO nanocomposites.

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Authors and Affiliations

S.-M. Yong
D.H. Choi
K. Lee
S.-Y. Ko
D.-I. Cheong
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Abstract

Thin films of crystallized LaCoO3 were grown on Si substrate by Pulsed Laser Deposition at different temperatures (750°C, 850°C and 1000°C). The structural characterization of the LaCoO3 thin films was done by combining several techniques: Scanning Electron Microscopy (SEM), Atomic Force Microscope (AFM), Transmission Electron Microscopy (TEM) and Grazing Incidence X-Ray Diffraction (GIXRD). The thin films crystallized in the expected rhombohedral phase whatever the deposition temperature, with an increase of crystallite size from 70 nm at 750°C to 100 nm at 1000°C, and an average thickness of the thin films of less than 200 nm. At 850°C and 1000°C, the thin films are crack-free, and with a lower number of droplets than the film deposited at 750°C. The grains of LaCoO3 film deposited at 850°C are columnar, with a triangular termination. At 1000°C, an intermediate layer of La2Si2O7 was observed, indicating diffusion of Si into the deposited film.

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Authors and Affiliations

M. Jędrusik
Ł. Cieniek
A. Kopia
ORCID: ORCID
Ch. Turquat
Ch. Leroux
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Abstract

In this work, we present an extensive investigation of the effect of Al2O3 decoration on the morphological, structural and opto-electronic properties of a porous Si (Sip)/Cr2O3 composite. The Sip layers were prepared by the anodization method. Al2O3 and Cr2O3 thin films were deposited by physical vapour deposition. The morphological and micro-structural properties of Sip/Cr2O3/Al2O3 were studied using the scanning electron microscope, energy dispersive X-ray spectroscopy and X-ray diffraction techniques. It was found that Al2O3 decoration with different concentration strongly affects the Sip/Cr2O3 microstructure mainly at the level of porosity. Variable angle spectroscopic ellipsometry demonstrates a strong correlation between optical constants (n and k) of Sip/Cr2O3/Al2O3 and microstructure properties. Dielectric properties of Sip/Cr2O3/Al2O3 such as electrical conductivity and conduction mechanism were explored using impedance spectroscopy over the temperature interval ranging from 340 to 410°C. A semiconductor to the metallic transition has been observed at high frequency.

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Authors and Affiliations

M. Ghrib
B. Tlili
M. Razeg
R. Ouertani
M. Gaidi
H. Ezzaouia
Keywords Mo2C MoO3 CO NaCl
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Abstract

In this work, influence of NaCl additive on the transformation process of MoO3 to Mo2C under pure CO atmosphere in the range of room temperature to 1170 K was investigated. The results showed that transformation of MoO3 to Mo2C can be roughly divided into two stages: the reduction of MoO3 to MoO2 (the first stage) and the carburization of MoO2 to Mo2C (the second stage). As to the first stage, it was found that increasing the content of NaCl (from 0 to 0.5 wt.%) was beneficial for the increase of reaction rate due to the nucleation effect; while when the content of NaCl increased to 2 wt.%, the reaction rate will be decreased in turn. As to the second stage, the results showed that reaction rate was decreased with the increase of NaCl, which may be due to the formation of low-melting point eutectic. The work also found that morphology of as-prepared Mo2C was irregular and particle size of it was gradually increased with increasing the NaCl content. According to the results, the possible reaction mechanism was proposed.
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Authors and Affiliations

Biao-Hua Que
1
ORCID: ORCID
Lu Wang
1 2
ORCID: ORCID
Bao Wang
3
ORCID: ORCID
Yi Chen
3
ORCID: ORCID
Zheng-Liang Xue
3
ORCID: ORCID

  1. Wuhan University of Science And Technology, Hubei Provincial Key Laboratory For New Processes of Ironmaking and Steelmaking, Wuhan 430081, China
  2. Foshan (Southern China) Institute For New Materials, Foshan 528200, Guangdong, China
  3. Wuhan University of Science and Technology, The State Key Laboratory of Refractories and Metallurgy, Wuhan 430081, China
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Abstract

A SrTiO3 electroceramic with perovskite structure was produced by the calcination of a mixture of SrCO3 and TiO2 intensively grounded by high energy milling. For this purpose, raw materials were mixed in stoichiometric amounts in a planetary type mill; the obtained powder mixture was calcined for 2 h at temperatures between 800 and 1300°C. Samples resulting from the calcination were characterized by XRD, FTIR, SEM analysis and electrical measurements. From XRD, it was determined that the SrTiO3 formed presents the cubic structure of perovskite. The complete reaction for SrTiO3 compound formation occurs at 1200°C. Micrograph observations indicate the presence of a homogeneous microstructure with tiny grain size. The measured values of electrical resistivity were within the typical range of insulating materials.

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Authors and Affiliations

Enrique Rocha-Rangel
ORCID: ORCID
Wilian J. Pech-Rodríguez
Juan López-Hernández
ORCID: ORCID
Carlos A. Calles-Arriaga
ORCID: ORCID
Eddie N. Armendáriz-Mireles
José A. Castillo-Robles
José A. Rodríguez-García
ORCID: ORCID
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Abstract

MoO3 thick film was manufactured by using a thermal spray process (Atmospheric Plasma Spray, or APS) and its microstructure, phase composition and properties of the coating layer were investigated. Initial powder feedstock was composed of an orthorhombic α-MoO3 phase, and the average powder particle size was 6.7 μm. As a result of the APS coating process, a MoO3 coating layer with a thickness of about 90 μm was obtained. Phase transformation occurred during the process, and the coating layer consisted of not only α-MoO3 but also β-MoO3, MoO2. Phase transformation could be due to the rapid cooling that occurred during the process. The properties of the coating layer were evaluated using a nano indentation test. Hardness and reduced modulus were obtained as 0.47 GPa and 1.4 GPa, respectively. Based on the above results, the possibility of manufacturing a MoO3 thick coating layer using thermal spray is presented.
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Authors and Affiliations

Yu-Jin Hwang
1
ORCID: ORCID
Kyu-Sik Kim
1 2
ORCID: ORCID
Jae-Sung Park
3
Kee-Ahn Lee
1
ORCID: ORCID

  1. Inha University, Department of Materials Science and Engineering, Incheon, Korea
  2. Agency for Defense Development, Daejeon, Korea
  3. LT Metal, Seoul, Korea
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Abstract

This study investigated the recovery behavior of valuable metals (Co, Ni, Cu and Mn) in spent lithium ion-batteries based on Al2O3-SiO2-CaO-Fe2O3 slag system via DC submerged arc smelting process. The valuable metals were recovered by 93.9% at the 1250℃ for 30 min on the 20Al2O3-40SiO2-20CaO-20Fe2O3 (mass%) slag system. From the analysis of the slag by Fourier-transform infrared spectroscopy, it was considered that Fe2O3 and Al2O3 acted as basic oxides to depolymerize SiO4 and AlO4 under the addition of critical 20 mass% Fe2O3 in 20Al2O3-40SiO2-CaO-Fe2O3 (CaO + Fe2O3 = 40 mass%). In addition, it was observed that the addition of Fe2O3 ranging between 20 and 30 mass% lowers the melting point of the slag system.
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Bibliography

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Authors and Affiliations

Tae Boong Moon
1 2
ORCID: ORCID
Chulwoong Han
2
ORCID: ORCID
Soong Keun Hyun
1
ORCID: ORCID
Sung Cheol Park
2
ORCID: ORCID
Seong Ho Son
2
ORCID: ORCID
Man Seung Lee
3
ORCID: ORCID
Yong Hwan Kim
2
ORCID: ORCID

  1. Inha University, Department of Materials Science and Engineering, Incheon, Korea
  2. Korea Institute of Industrial Technology, Research Institute of Advanced Manufacturing and Materials Technology Incheon, 156, Gaetbeol Rd., Yeonsu-gu, Incheon, 406-840, Korea
  3. Mokpo National University, Department of Materials Science and Engineering Mokpo, Korea
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Abstract

An optimum route to synthesis the W-based composite powders with homogeneous dispersion of oxide nanoparticles was investigated. The La2O3 dispersed W powder was synthesized by ultrasonic spray pyrolysis using ammonium metatungstate hydrate and lanthanum nitrate. The dispersion of Y2O3 nanoparticles in W- La2O3 powder was carried out by a polymer addition solution method using yttrium nitrate. XPS and TEM analyses for the composite powder showed that the nano-sized La2O3 and Y2O3 particles were well distributed in W powder. This study suggests that the combination processing of ultrasonic spray pyrolysis and polymeric additive solution is a promising way to synthesis W-based composite powders.
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Authors and Affiliations

Youn Ji Heo
1 2
ORCID: ORCID
Eui Seon Lee
1
ORCID: ORCID
Jeong Hyun Kim
1
ORCID: ORCID
Young-In Lee
1 2
ORCID: ORCID
Young-Keun Jeong
3
ORCID: ORCID
Sung-Tag Oh
1 2
ORCID: ORCID

  1. Seoul National University of Science and Technology, Department of Materials Science and Engineering, Seoul 01811, Republic of Korea
  2. Seoul National University of Science and Technology, The Institute of Powder Technology, Seoul 01811, Republic of Korea
  3. Pusan National University, Graduate School of Convergence Science, Busan 46241, Republic of Korea
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Abstract

Surface phenomena play a major role in metallurgical processes; their operation results, among others, from the surface tension of liquid oxidic systems. One of the methods of determining surface tension of oxidic systems is performing calculations with Butler’s method. Surface tension was calculated for two- and three-component liquid oxidic systems typical of metallurgical processes. The determined dependence of surface tension in FeO-SiO2 at temp. 1773 K and CaO-SiO2 at temp.1873 K showed that with the growing participation of SiO2 surface tension decreased. Analogous calculations were performed for three-component systems: CaO-Al2O3-SiO2 and MnO-Al2O3- SiO2. The results of calculations of surface tension were determined for temp. 1873 K and compared with the results obtained by T. Tanaka et al. [19]. In both cases the increase of Al2O3 content resulted in a growth of surface tension. The simulation results were higher than experimental result, as compared to the literature data.

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Authors and Affiliations

D. Kalisz

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