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Number of results: 13
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Abstract

Dendritic cells (DCs) due to their ability to present antigens are essential during the immune response to infections. The aim of the study was to evaluate the influence of bovine leukaemia virus (BLV) infection on DC properties. Cytokine profiles of myeloid, plasmacytoid and mono- cyte derived DCs from BLV infected cattle were analysed. Concentrations of IL-6, IL-10, IL-12, IFN-γ, and TNF-α in DC cultures were measured by flow cytometry. Obtained results indicated activation of pDCs population, where a significant increase in production of the IFN-γ was shown. Meanwhile, a decrease in production of IFN-γ and increase in production of IL-10 were shown in mDCs; the main population responsible for antigens presentation. This may indicate a contribu- tory role of the population during the process of persistent infection. In MoDCs population a significant elevation in secretion of proinflammatory cytokines – IL-6 and TNF-α was noted.

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Authors and Affiliations

E. Iwan
M. Szczotka
J. Kocki
A. Pluta
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Abstract

Cooling slope casting is a simple technique to produce semi-solid feedstock with a non-dendritic structure. The cooling slope technique depends on various parameters like slope length, slope angle, pouring temperature etc, that has been investigated in the present study. This work presents an extensive study to comprehend the combined effect of slope angle, slope length, pouring temperature, on hardness and microstructure of A383 alloy. Response Surface Methodology was adopted for design of experiments with varying process parameters i.e. slope angle between 15° to 60°, slope length between 400 to 700 mm, and pouring temperature between 560 ºC to 600 ºC. The response factor hardness was analysed using ANOVA to understand the effect of input parameters and their interactions. The hardness was found to be increasing with increased slope length and pouring temperature; and decreased with slope angle. The empirical relation for response with parameters were established using the regression analysis and are incorporated in an optimization model. The optimum hardness with non-dendritic structure of A383 alloy was obtained at 27° slope angle, 596.5 mm slope length and 596 ºC pouring temperature. The results were successfully verified by confirmation experiment, which shows around 2% deviation from the predicted hardness (87.11 BHN).
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Bibliography

[1] Mohammed, M.N., Omar, M.Z., Salleh, M.S., Alhawari, K.S. & Abdelgnei, M.A. (2014). An overview of semi-solid metal processing. Australian Journal of Basic and Applied Sciences. 8(19). 369-373. ISSN: 1991-8178.
[2] Haga, T. & Suzuki, S. (2001). Casting of aluminum alloy ingots for thixoforming using a cooling slope. Journal of Materials Processing Technology. 118(1-3), 169-172. DOI: 10.1016/S0924-0136(01)00888-3.
[3] Legoretta, E.C., Atkinson, H.V. & Jones. (2008). Cooling slope casting to obtain thixotropic feedstock II: observations with A356 alloy. Journal of Materials Science. 43(16), 5456-5469. DOI: 10.1007/s10853-008-2829-1.
[4] Farshid Taghavi, Ali Ghassemi. (2009). Study on the effects of the length and angle of inclined plate on the thixotropic microstructure of A356 aluminum alloy. Materials & Design. 30(5), 1762-1767. DOI: 10.1016/ j.matdes.2008.07.022.
[5] Xu, J., Wang, T. M., Chen, Z. N., Zhu, J., Cao, Z. Q., & Li, T. J. (2011). Preparation of semisolid A356 alloy by a cooling slope processing. Materials Science Forum. 675-677, 767-770. DOI: 10.4028/www.scientific.net/msf.675-677.767.
[6] Saklakoğlu, N., Gencalp, S., Kasman, (2011). The effects of cooling slope casting and isothermal treatment on wear behavior of A380 alloy. Advanced Materials Research. 264-265, 42-47. DOI: 10.4028/www.scientific.net/AMR.264-265.42.
[7] Rao, M.S., Kumar, A. (2022). Slope casting process: a review. Edited by T. R. Vijayaram. Casting process. 1-21. IntechOpen. DOI: 10.5772/intechopen.102742.
[8] Acar, S., & Guler, K.A. (2022). A thorough study on thixoformability of the cooling slope cast 7075 feedstocks: step-by-step optimization of the feedstock production and thixoforming processes. International Journal of Metalcasting. 16, 1-23. DOI: 10.1007/s40962-022-00801-0.
[9] Nourouzi, S., Ghavamodini, S.M., Baseri, H., Kolahdooz, A., & Botkan, M. (2012). Microstructure evolution of A356 aluminum alloy produced by cooling slope method. Advanced Materials Research. 402, 272-276. DOI: 10.4028/www.scientific.net/amr.402.27.
[10] N.K. Kund, & P. Dutta. (2010).Numerical simulation of solidification of liquid aluminum alloy flowing on cooling slope. Transactions of Nonferrous Metals Society of China. 20(3), 898-905. DOI: 10.1016/S1003-6326(10)60603-6.
[11] Das, P., Samanta, S.K., Das, R. & Dutta, P. (2014). Optimization of degree of sphericity of primary phase during cooling slope casting of A356 Al alloy. Measurement. 55, 605-615. DOI: 10.1016/j.measurement.2014.05.022.
[12] Haga, T., Nakamura, R., Tago, R. & Watari, H. (2010). Effects of casting factors of cooling slope on semisolid condition. Transactions of Nonferrous Metals Society of China. 20(3), 968-972. DOI: 10.1016/S1003-6326(10)60615-2.
[13] Kumar, S.D., Vundavilli, P.R., Mantry, S., Mandal, A. & Chakraborty, M. (2014). A taguchi optimization of cooling slope casting process parameters for production of semi-solid A356 alloy and A356-5TiB2 in-situ composite feedstock. Procedia Material Science. 5, 232-241. DOI: 10.1016/j.mspro.2014.07.262.
[14] Gautam, S.K., Mandal, N., Roy, H., Lohar, A.K., Samanta, S.K. & Sutradhar, S. (2018). Optimization of processing parameters of cooling slope process for semi-solid casting of Al alloy. Journal of the Brazilian Society of Mechanical Sciences and Engineering. 40(6), 291. DOI: 10.1007/s40430-018-1213-6.
[15] Khosravi, H., Eslami-Farsani, R. & Askari-Paykani, M. (2014). Modeling and optimization of cooling slope process parameters for semi-solid casting of A356 Al alloy. Transactions of Nonferrous Metals Society of China. 24(4), 961-968. DOI: 10.1016/S1003-6326(14)63149-6.
[16] Mukkollu, S.R. & Kumar, A. (2020). Comparative study of slope casting technique in integration with ultrasonic mould vibration and conventional casting of aluminium alloy. Materials Today: Proceedings. 26(2), 1078-1081. DOI: 10.1016/j.matpr.2020.02.213.

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Authors and Affiliations

M.S. Rao
1
ORCID: ORCID
H. Khandelwal
1
ORCID: ORCID
M. Kumar
1
A. Kumar
1

  1. National Institute of Advanced Manufacturing Technology (Formerly National Institute of Foundry and Forge Technology) (A Centrally Funded Technical Institute under MHRD), Hatia, Ranchi, 834003, India
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Abstract

In this study, the effects of grain size refiner addition and various pre-heating mold temperatures on AlSi9 cast alloy microstructure and solidification have been evaluated. For different process conditions, thermal analysis was performed for all samples and cooling curves were established. Important parameters in liquidus and eutectic Si-phase regions have been calculated using the first derivative cooling curves. Secondary Dendrite Arm Spacing (SDAS) variation was also determined. Experimental results question the effectiveness of cooling curve parameters in providing the microstructure data as a function of refinement. The present work shows that the effect of grain refiner addition on the value of SDAS was higher when the solidification time was lower. It indicated that the solidification parameters such as nucleation temperatures of α-Al phase, undercooling temperature and total solidification time were affected by grain refinement. It has been found that the addition of grain refiner affect the eutectic phase formation time. However, it has no effect on the eutectic phase morphology.

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Authors and Affiliations

Badiâ Ait El Haj
Aboubakr Bouayad
Mohammed Alami
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Abstract

Wire and laser additive manufacturing (WLAM) can produce outstanding mechanical properties of GH3039 nickel-based superalloys. A quantitative rapid phase field model with solute trapping kinetics has been developed during the rapid solidification process, where a range of process conditions are considered in terms of thermal gradients and pulling speeds. Intergranular hot cracking is found to occur at boundaries of tilted columnar dendrite in the GH3039 nickel-based superalloys. The simulations demonstrate that the phase field model considering the interface deflection can represent the dendrite growth during additive manufacturing more realistically. With the aid of numerical simulations, it is determined that dendrite growth morphologies transform from symmetrical columnar dendrite to tilted columnar dendrite as the interface crystallographic deflection is increased, while increasing the deflection angle can lead to uneven composition of material matrix, especially at the columnar dendrite interface. Solute concentrations at the columnar dendrite interface tend to promote hot cracking in additively manufactured Ni-based superalloy.
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Authors and Affiliations

Nanfu Zong
1
ORCID: ORCID
Zheng Wang
1
ORCID: ORCID
Yang Liu
2
ORCID: ORCID
Xinghong Liang
1
ORCID: ORCID
Tao Jing
1
ORCID: ORCID

  1. Tsinghua University, Ministry of Education, School of Materials Science and Engineering, Key Laboratory for Advanced Materials Processing Technology, Beijing 100084, China
  2. Jiangsu Changqiang Iron and Steel Corp., Ltd., Jiangsu 214500, China
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Abstract

What is the limit of improvement the structure obtained directly from the liquid state, with possible heat treatment (supersaturation and aging)? This question was posed by casting engineers who put arbitrary requirements on reducing the DAS (Dendrite Arm Spacing) length to less than a dozen microns. The results of tests related to modification of the surface microstructure of AlSi7Mg alloy casting treated by laser beam and the rapid remelting and solidification of the superficial casting zone, were presented in the paper. The local properties of the surface treated with a laser beam concerns only a thickness ranging from a fraction to a single mm. These local properties should be considered in the aspect of application on surfaces of non-machined castings. Then the excellent surface layer properties can be used. The tests were carried out on the surface of the casting, the surface layer obtained in contact with the metal mould, after the initial machining (several mm), was treated by the laser beam. It turned out that the refinement of the microstructure measured with the DAS value is not available in a different way, i.e. directly by casting. The experimental-simulation validation using the Calcosoft CAFE (Cellular Automaton Finite Element) code was applied.

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Authors and Affiliations

J. Hajkowski
P. Popielarski
ORCID: ORCID
Z. Ignaszak
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Abstract

Tilted columnar dendritic morphologies are usually existed in wire and laser additive manufactured parts of GH3039 alloy. Overgrowth behaviors induced by the tilted dendritic arrays with a large tilted angle, and the effect of the angle between the growth direction and the direction vertical locally to the solid substrate on primary spacing, solute concentration and morphological evolution have been investigated at both the converging and the diverging grain boundaries through the phase-field simulation. The formation of cracking depends on solidification behaviors including columnar dendrites growth and micro-segregation in the interdendritic region. Furthermore, the effect of the tilted columnar dendrites on the susceptibility of crack is investigated during wire and laser additive manufacturing.
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Authors and Affiliations

Nanfu Zong
1
ORCID: ORCID
Weizhao Sun
1
ORCID: ORCID
Xinghong Liang
1
ORCID: ORCID
Tao Jing
1
ORCID: ORCID

  1. Tsinghua University, Key Laboratory for Advanced Materials Processing Technology, Ministry of Education, School of Materials Science and Engineering, Beijing 100084, China
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Abstract

Due to the importance of uranium and uranium alloys to national defence and nuclear industrial applications, it is necessary to understand dendrite formation in their solidification structures and to control their microstructures. In this study, a modified cellular automaton model was developed to predict 2-D and 3-D equiaxed dendrite growth in U-Nb alloys. The model takes into account solute diffusion, preferential growth orientation, interface curvature, etc., and the solid fraction increment is calculated using the local level rule method. Using this model, 2-D large-scale and 3-D equiaxed dendrite growth with various crystallographic orientations in the U-5.5Nb alloy were simulated, and the Nb micro-segregation behaviour during solidification was analysed. The simulated results showed reasonable agreement with the as-cast microstructure observed experimentally.
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Authors and Affiliations

Bin Su
1
ORCID: ORCID
Jing-Yuan Liu
1
ORCID: ORCID
Xiao-Peng Zhang
1
ORCID: ORCID
Xue-Wei Yan
2
ORCID: ORCID

  1. China Academy of Engineering Physics, Institute of Materials, Jiangyou, China
  2. Zhengzhou University of Aeronautics, School of Aero Engine, Zhengzhou, China
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Abstract

One of the most important factors directly affecting microstructure and mechanical properties in directional solidification process is secondary dendrite arm spacing (SDAS). It is very important to measure the SDAS and examine the factors that may affect them. To investigate the effect of growth rate on the SDAS, the alloy specimens were directional solidified upward with different growth rates ( V = 8.3-83.0 μm/s) at a constant temperature gradient ( G = 4 K/mm) in a Bridgman-type growth apparatus. After the specimens are directionally solidified, they were exposed to metallographic processes in order to observe the dendritic solidification structure on the longitudinal section of the specimens. Coarsen secondary dendrite arm spacings (λ 2C) were measured excluding the first arms near the tip of the dendrite. Local solidification times ( tf) were calculated by ratio of spacings to growth rates. It was determined that the tf values decreased with increasing V values. The relationships between tf and λ 2C were defined by means of the binary regression analysis. Exponent values of tf were obtained as 0.37, 0.43, 0.46 and 0.47 according to increasing V values, respectively. These exponent values are close to the exponent value (0.33) predicted by the Rappaz-Boettinger theoretical model and good agreement with the exponent values (0.33-0.50) obtained by other experimental studies.
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Authors and Affiliations

Erkan Üstün
1
ORCID: ORCID
Emin Çadirli
1
ORCID: ORCID

  1. Niğde Ömer Halisdemir University, Institute of Science, Department of Physics, Niğde, Turkey
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Abstract

The paper presents the experimental results on the determination of melt parameters such as the energy of the boundary, contact angle, density and kinematic viscosity of low and medium alloy steels at different temperatures, as well as the dispersion of their dendritic structure in solidified castings. The analysis of the data obtained allowed revealing using mathematical models the influence of the chemical composition and temperature of melts on their properties and the dendritic structure of castings. It was established the variation of the melt parameters depending on the particular chemical elements of steels as C, Si, Mn, O, P, V, Cr. The established analytical dependences shown that increasing density and viscosity contributes to the dispersion of the dendritic structure and viscosity is of the major effect. The derived quantitative patterns allows to evaluate structure formation of cast structural low and medium alloy steels.
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Bibliography

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[5] Cao, Y.F., Chen, Y., Ma, X.P., Fu, P.X., Kang, X.H., Liu, H.W., Li, D.Z. (2016). The effect of alloy elements on the density variation of steel melt at the interdendritic region during solidification. In 4th International Conference on Advances in Solidification Processes (ICASP-4). IOP Conf. Series: Materials Science and Engineering, 8-11 July 2014 (pp. 1-7).
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[7] Ershov, G.S., Bychkov, Yu.B. (1982). Fiziko-himicheskie osnovy racionalnogo legirovaniya stalej i splavov [Physical and chemical bases of rational alloying of steels and alloys]. Moskva: Metallurgiya [In Russian].
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Authors and Affiliations

Y. Aftandiliants
1
ORCID: ORCID
S. Gnyloskurenko
1 2
ORCID: ORCID
H. Meniailo
3
ORCID: ORCID
V. Khrychikov
3
ORCID: ORCID

  1. National University of Life and Environmental Sciences of Ukraine, Ukraine
  2. Physical and Technological Institute of Metals and Alloys, National Academy of Sciences of Ukraine, Ukraine
  3. Ukrainian State University of Science and Technologies, Ukraine
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Abstract

The current trend of continuous improvement of various components constantly pushes the development of new materials forward. The basic goal of research into new and better materials is to improve their properties compared to the original material. One of the essential properties of the newly developed aluminum alloys is their resistance to the formation of tearing. Tears appear during the solidification of the casting and break the integrity due to tension arising while cooling. Several factors influence the susceptibility to tearing, but they can be minimized and reduce the chance of their occurrence. As part of the experiment, the AlSi5Cu2Mg alloy was evaluated in four material variants, without additives (in the reference state), with the addition of transition elements Zr, Ti and their combination Zr + Ti. Susceptibility to the formation of teras was assessed using a qualitative method supplemented by microscopic analysis of the tear profile and determination of the dendritic coherence temperature. The evaluation shows that the addition of Zr increased the susceptibility to tear formation. On the contrary, the addition of Ti had a positive effect and reduced the susceptibility to the formation of tears. The effect of the addition of Zr and Ti in the AlSi5Cu2Mg alloy showed a similar values as without the addition of alloys (reference condition). Microstructural analysis of the tear profile pointed to the negative influence of phases rich in Zr. The subsequent evaluation of the dendritic coherence temperature of individual AlSi5Cu2Mg alloys did not show a correlation with the results of a quantitative evaluation of susceptibility to tears.
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Bibliography

[1] Bolibruchová, D. (2010). Foundry technology. Žilina: vydavateľstvo GEORG, ISBN 978-80-89401-14-7.
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[5] Huang, H., Fu, P, Wang, Y., Peng, L. & Jiang, H. (2014). Effect of pouring and mold temperatures on hot tearing susceptibility of AZ91D and Mg–3Nd–0.2Zn–Zr Mg alloys. Transactions of Nonferrous Metals Society of China. 24(4), 922-929. DOI:10.1016/S1003-6326(14)63144-7.
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[12] Bolibruchová, D., Širanec, L. & Matejka, M. (2022). Selected properties of a Zr-containing AlSi5Cu2Mg alloy intended for cylinder head castings. Materials. 15(14), 4798, 1-16. https://doi.org/10.3390/ma15144798
[13] Bolibruchová, D., Kuriš, M., Matejka, M. & Kasińska, J. (2022). Study of the influence of zirconium, titanium and strontium on the properties and microstructure of AlSi7Mg0.3Cu0.5 alloy. Materials. 15(10), 3709, 1-20. https://doi.org/10.3390/ma15103709.
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Authors and Affiliations

M. Matejka
1
ORCID: ORCID
D. Bolibruchová
1
ORCID: ORCID
E. Kantoríková
1
ORCID: ORCID

  1. University of Zilina, Faculty of Mechanical Engineering, Department of Technological Engineering, Slovak Republic
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Abstract

This study investigated the effect of adding Al–5Ti–1B grain refiner on the solidification microstructure and hot deformation behavior of direct-chill (DC) cast Al–Zn–Mg–Cu alloys. The grain refiner significantly decreased the grain size and modified the morphology. Fine-grained (FG) alloys with grain refiners exhibit coarse secondary phases with a reduced number density compared to coarse-grained (CG) alloys without grain refiners. Dynamic recrystallization (DRX) was enhanced at higher compression temperatures and lower strain rates in the CG and FG alloys. Both particle stimulated nucleation (PSN) and continuous dynamic recrystallization (CDRX) are enhanced in the FG alloys, resulting in decreased peak stress values (indicating DRX onset) at 450°C. The peak stress of the FG alloys was higher at 300-400°C than that of the CG alloys because of grain refinement hardening over softening by enhanced DRX.
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Authors and Affiliations

Junho Lee
1
ORCID: ORCID
Namhyuk Seo
1
ORCID: ORCID
Sang-Hwa Lee
2
ORCID: ORCID
Kwangjun Euh
2
ORCID: ORCID
Singon Kang
3
ORCID: ORCID
Seung Bae Son
1 4
ORCID: ORCID
Seok-Jae Lee
1 4
ORCID: ORCID
Jae-Gil Jung
1 4
ORCID: ORCID

  1. Jeonbuk National University, Division of Advanced Materials Engineering, Jeonju 54896, Republic of Korea
  2. Korea Institute of Materials Science, Advanced Metals Division, Changwon 51508, Republic of Korea
  3. Dong-A University, Department of Materials Science And Engineering, Busan 49315, Republic of Korea
  4. Jeonbuk National University, Research Center for Advanced Materials Development, Jeonju 54896, Republic of Korea
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Abstract

The study investigated the primary structure of the new generation of superalloys based on Co-10Al-5Mo-2Nb and Co-20Ni- 10Al-5Mo-2Nb cobalt. Research on a group of cobalt-based materials was initiated in 2006 by J. Sato [1]. These materials may replace nickel-based superalloys in the future due to their excellent properties at elevated temperatures relative to nickel-based superalloys. The primary microstructure characterisation of the Co-10Al-5Mo-2Nb and Co-20Ni-10Al-5Mo-2Nb alloy are the basic subject of this article. The Co-10Al-5Mo-2Nb and Co-20Ni-10Al-5Mo-2Nb alloy are tungsten free alloys of a new type with the final microstructure based on the Co-based solid solution L12 phase of the Co3(Al,Mo,Nb) type as a strengthened structural element. The analysed alloys were investigated in an as-cast state after a vacuum casting process applied on graphite moulds. The primary microstructure of the alloys and the chemical constituent of dendritic and interdendritic areas were analysed using light, scanning electron and transmission microscopy. Currently, nickel-strengthened γ’ phase steels are still unrivalled in aerospace applications, however, cobalt based superalloys are a response to their existing limitations, which do not allow maintaining the current rate of development of aircraft engines.
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Authors and Affiliations

M. Kierat
1 2
ORCID: ORCID
G. Moskal
1 3
ORCID: ORCID
A. Zieliński
2
ORCID: ORCID
T. Jung
2
ORCID: ORCID

  1. Silesian University of Technology, Institute of Materials Science, 8 Krasińskiego Str., 40-019 Katowice, Poland
  2. Łukasiewicz Research Network – Institute for Ferrous Metallurgy, K. Miarki 12-14, 44-100 Gliwice, Poland
  3. Silesian University of Technology, University Zone of Material Innovation, 8 Krasińskiego Str., 40-019 Katowice, Poland
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Abstract

Innovative procedure of microalloying continuous cast aluminum strip, thickness 10 mm, by Be, Zr and Mn using 3C Pechiney technology (no. 39762, P-377/76), and modifying the existing parameters for strip casting and crystallization was implemented under industrial conditions with two randomly selected batches 2×8 tones, without previous selection of standardized quality of aluminum, purity Al 99.5%, obtained by electrolysis. The application of microalloying and overall structural modification of the technology resulted in obtaining nanoscale, ultra-thin, compact oxide high-gloss film with uniform surface of continuous cast strip, instead of the usual thick and porous oxide film. The outcome of microalloying the obtained equiaxed fine-grained nano/micro structure was avoiding anisotropic and dendritic microstructure of the strip, and improving deformation and plastic properties of modified continuous cast strip subjected to the technology of plastic treatment by rolling until the desired foil thickness of 9 μm was obtained. The invention of microalloying and structural modification, including multiplying effect of several components, directly or indirectly, changed numerous structurally-sensitive properties. The obtained nano/micro structure of crystal grains with equiaxed structure resulted in the synergy of undesirable <111> and inevitable <100> and <110> textures. Numerous properties were significantly enhanced: elastic modulus was improved, and intensive presence of cracks in warm forming condition was prevented due to rapid increase of the number of grains to 10000 grains/cm2 in as-cast state.
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Authors and Affiliations

M.M. Purenović
1
J.M. Purenović
2
J.Č. Baralić
2

  1. University of Niš, Faculty of Sciences and Mathematics, Serbian Academy of Inventors and Scientists, Serbia
  2. University of Kragujevac, Faculty of Technical Sciences Cacak, Department of Physics and Materials, Serbia

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