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Abstract

Copper slag differs by chemical composition and structure, depending on the type of processing. Copper slag typically contains about 1 wt.% copper and 40 wt.% iron depending upon the initial ore quality and type of furnace used. The aim is to produce a typical foundry pig iron with the chemical composition of C > 3.40 wt.%, Si 1.40 to 1.80 wt.%, Mn 0.30 to 0.90 wt.%, P < 0.03 wt.% and S < 0.03 wt.% from copper slag. But foundry pig iron manufactured from copper slag contains a high sulphur content. Therefore, this study examines how to conduct desulphurization. Desulphurization roasting and reduction smelting with desulphurization additives used to remove sulphur from the copper slag. The results showed that desulphurization effect of desulphurization roasting is poor but when combined with reduction smelting with CaO addition is possible to manufacture low sulphur pig iron from copper smelting slag.

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Authors and Affiliations

Urtnasan Erdenebold
ORCID: ORCID
Choi Moo Sung
Jei-Pil Wang
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Abstract

Results of laboratory scale research have been presented on the effects of an oxidizing reactor on ozone consumption and by-producs composition and separation of simultaneous NOx and SO2 removal from a carrier gas by ozonation method and absorption in an alkaline solution. The additional Dreschel washer added before two washers containing 100 ml of 0.1 molar NaOH solution played the role of an oxidation reactor. Its effect was investigated using an empty (dry or wetted) or filled with packing elements washer. The measured by-products in a scrubber and in the oxidizing reactor were SO32-, SO42-, NO2- and NO3- ions, respectively. It has been shown that use of oxidizing reactor improves NOx removal efficiency reducing ozone consumption. Wetting of the oxidation reactor with water enables a preliminary separation of sulphur and nitrogen species between the oxidizing reactor and an alkaline absorber. Application of packing elements in the oxidizing reactor allows to retain 90% of nitrogen compounds in it. Some results were confirmed by tests in pilot scale.

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Authors and Affiliations

Włodzimierz Kordylewski
Adam Hałat
Dariusz Łuszkiewicz

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