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Abstract

This paper presents a method for determining the temperature distribution in the cross-section of waterwall tubes connected by fins using an in-house numerical algorithm prepared in the MATLAB environment, based on differential equations with separable variables. In order to verify the correctness of the algorithm operation, the temperature values obtained from it, determined for the frontal area of the tubes, are compared with the temperatures found in the Ansys Fluent environment and those measured on the test stand. A system corresponding to a fragment of the combustion chamber wall of a supercritical steam boiler was selected to perform the analysis. The system consists of three tubes connected by fins. The temperature distributions in the cross-sections of the tubes were compared for the case when each of the tubes was heated on one side with the same heat flux and when the heat flux falling on the central tube was by 50% higher than the heat flux incident on the neighbouring tubes. Experimental verification was carried out on a stand equipped with three vertical tubes connected by fins, heated on one side by infrared radiators.
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Authors and Affiliations

Marek Majdak
1
Sławomir Grądziel
2
Wiesław Zima
2
Artur Cebula
2
Monika Rerak
2
Ewa Kozak-Jagieła
2

  1. Majdak, Marek: Cracow University of Technology, Faculty of Environmental Engineeringand Energy, Warszawska 24, 31-155 Kraków, Poland
  2. Cracow University of Technology, Faculty of Environmental Engineeringand Energy, Warszawska 24, 31-155 Kraków, Poland
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Abstract

This paper presents an analysis of the corrosion hazard in the burner belt area of waterwalls in pulverised fuel (PF) boilers that results from low-NOx combustion. Temperature distributions along the waterwall tubes in subcritical (denoted as SUB) and supercritical (SUP) boilers were calculated and compared. Two hypothetical distributions of CO concentrations were assumed in the near-wall layer of the flue gas in the boiler furnace, and the kinetics of the waterwall corrosion were analysed as a function of the local temperature of the tubes. The predicted rate of corrosion of the boiler furnace waterwalls in the supercritical boilers was compared with that of in the subcritical boilers.

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Authors and Affiliations

Marek Pronobis
Rafał Litka
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Abstract

In this paper a mathematical model enabling the analysis of the heat-flow phenomena occurring in the waterwalls of the combustion chambers of the boilers for supercritical parameters is proposed. It is a one-dimensional model with distributed parameters based on the solution of equations describing the conservation laws of mass, momentum, and energy. The purpose of the numerical calculations is to determine the distributions of the fluid enthalpy and the temperature of the waterwall pipes. This temperature should not exceed the calculation temperature for particular category of steel. The derived differential equations are solved using two methods: with the use of the implicit difference scheme, in which the mesh with regular nodes was applied, and using the Runge-Kutta method. The temperature distribution of the waterwall pipes is determined using the CFD. All thermophysical properties of the fluid and waterwall pipes are computed in real-time. The time-spatial heat transfer coefficient distribution is also computed in the on-line mode. The heat calculations for the combustion chamber are carried out with the use of the zone method, thus the thermal load distribution of the waterwalls is known. The time needed for the computations is of great importance when taking into consideration calculations carried out in the on-line mode. A correctly solved one-dimensional model ensures the appropriately short computational time.

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Authors and Affiliations

Wiesław Zima
Sławomir Grądziel
Artur Cebula

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