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Archives of Foundry Engineering | 2024 | Accepted articles

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Abstract

The aim of the article was to determine the impact of crushed condition (work hardening) on the effectiveness of the vibratory machining. The vibratory machining processing was carried out in two steps. The first step consisted of mechanical abrasion and remove oxides from the surface of the workpieces with abrasive media. While in the second step, smoothing - polishing with metal media was performed. Vibratory polishing also strengthened the treated surfaces. The test results were compared for samples in the crushed state (work hardening, plastic processing) and samples subjected to recrystallization annealing heat treatment. Mass losses, changes in the geometric structure of the surface and changes in the hardness of the machining surfaces were analyzed. Samples subjected to recrystallization, as compared to the samples in the state after work hardening-plastic working, are characterized by a slightly higher arithmetic mean surface roughness and lower surface hardness than for analogous processes for samples not subjected to heat treatment. Heat treatment of annealing allows to remove the effects of crushing and thus it is possible to obtain larger mass losses. Smaller burrs dimensions were obtained for samples after the heat treatment – annealing than after work hardening.
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Authors and Affiliations

D. Bańkowski
1
ORCID: ORCID
S. Spadło
1
ORCID: ORCID

  1. Kielce University of Technology, Poland
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Abstract

The aim of the following work was to determine the possibility of using barley malt as a binder in moulding sands technology. The moulding sands prepared on the basis of three kinds of sands, i.e. quartz, olivine and chromite sands were analyzed. In order to determine the properties of moulding sands, typical determinations were made, i.e. moisture content, flowability, permeability, strength properties and abrasion wear. The obtained results indicate that it is possible to use barley malt as an independent binder for masses made of quartz, olivine and chromite sands.
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Bibliography

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Authors and Affiliations

B. Samociuk
1
ORCID: ORCID
D. Nowak
1
ORCID: ORCID
D. Medyński
2
ORCID: ORCID

  1. Wroclaw University of Technology, Poland
  2. Collegium Witelona Uczelnia Państwowa, Poland
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Abstract

Binder jetting (BJ) sand printing is a 3D printing process in which a sand mould or sand core is produced from an STL file. A single layer of a sand matrix consisting of one or more grains in height of sand is applied to a worktable, and then a liquid resin or binder is applied to bond the grains together. This process is repeated until the final result matches the CAD model. The sand matrix is the main component of ceramic cores and moulds. The present study aims to demonstrate the influence of the matrix used on the properties of the resulting moulding sand. Three types of sand matrices were selected for the study. The first was a quartz matrix for 3D printing with binder jetting; this is characterised by a sharp geometry that allows for proper layering during printing. Ordinary quartz sand was also used for the study; this type of sand is usually used for the production of sand cores in the hotbox process, among other things. The shape of this sand is irregular. The last matrix to be tested was Cerabeads sand; this was selected because its spherical geometry clearly distinguishes it from the other two matrices. The matrices were analysed for their grain sizes. Scanning electron microscope images were also taken to compare the geometries and chemical compositions of the respective matrices. In presented research utilises a sand matrix for the production of self-curing compounds with furan resin dedicated for binder jetting 3D printing. The moulding masses were produced in a laboratory circulation mixer. The laboratory moulds were produced with wooden core boxes and pre-compacted by vibration. The samples from the matrix for the 3D printing were produced using the binder jetting method. The samples were produced to determine the flexural strength, tensile strength, gas permeability, hot distortion, and apparent density. It was not possible to carry out tests for the Cerabeads sand, as the obtained moulds were too brittle to perform adequate tests. Tests with the other matrices have shown that the shape and size of the matrix affect the apparent density and gas permeability.
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Bibliography

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Authors and Affiliations

D.R. Gruszka
1
ORCID: ORCID
R. Dańko
1
ORCID: ORCID
M. Dereń
1
A. Wodzisz
1

  1. AGH University of Krakow, Faculty of Foundry Engineering, Poland
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Abstract

Composite Multimetal Stahl 1018 has been used in the process of preserving worn surfaces of materials operating in extremely difficult conditions. This work presents the results of simulation of the mechanical properties of steel samples in contact with the MM "Stahl 1018" composite. Tests were carried out for various models with with one- and two-sided contact sample models with the composite. Theoretical tests were conducted in the "SolidWorks 2019" environment. It was found that the maximum strength of the specimen layer made of MM "Stahl 1018" material, which closely adheres to the surfaces of steel bases on both sides (444 MPa) is higher than that of the material layer in one-sided contact (358 MPa), for specimens with a height of 4.5 mm and at 80 °C. Simulations also revealed a significant increase in the maximum stress in the composite MM "Stahl 1018" for specimens in the so-called free state from 285 MPa to 358 MPa with the increasing temperature from 20 °C to 80 °C, for specimens 4.5 mm high.
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Authors and Affiliations

A. Arustamian
D. Kalisz
1
ORCID: ORCID

  1. AGH University of Krakow, Poland
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Bibliography

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Authors and Affiliations

Jljun Lu
1
ORCID: ORCID
Zhuofan Zhong
1
ORCID: ORCID
Hu Yongluan
ORCID: ORCID
Di Wu
1
ORCID: ORCID
Huafang Wang
1
ORCID: ORCID

  1. School of Mechanical Engineering and Automation, Wuhan Textile University, China
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Abstract

The article presents the most significant material defects found in pistons for internal combustion engines, along with a graphical method of categorization using a Pareto-Lorenz chart. For the top three defects (constituting approximately 80% of all issues), a slightly different Ishikawa chart was employed to identify the causes behind their occurrence. Remedial actions were proposed, to be implemented primarily within the interoperative quality control of piston casting. It was concluded that it is crucial to prevent the excessive iron content in the alloy used for alfin inserts (AS9 alloy), particularly for cast iron ring carriers. The research was conducted in collaboration with Federal-Mogul company in Gorzyce (F-MG), one of the largest piston foundries in Poland.
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Authors and Affiliations

J. Piątkowski
1
ORCID: ORCID
M Łent-Trepczyńska
A. Krępa
2
M. Ferdyn
3

  1. Faculty of Materials Engineering, Silesian University of Technology, Poland
  2. Federal-Mogul Gorzyce, Poland
  3. Magna Casting Kędzierzyn-Koźle, Poland
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Abstract

There is growing interest in developing more advanced materials, as conventional materials are unable to meet the demands of the automotive, aerospace, and military industries. To meet the needs of these sectors, the use of advanced materials with superior properties, such as metal matrix composites, is essential. This paper discusses the evaluation of microstructural and mechanical properties of conventional eutectic EN AC-AlSi12CuNiMg aluminum alloy (AlSi12) and advanced composite based on EN AC-AlSi12CuNiMg alloy matrix with 10 wt% SiC particle reinforcement (AlSi12/10SiCp). The microstructure of these materials was investigated with the help of metallographic techniques, specifically using a light microscope (LM) and a scanning electron microscope (SEM). The results of the microstructural analysis show that the SiC particles are uniformly distributed in the matrix. The results of the mechanical tests indicate that the tensile properties and hardness of the AlSi12/10SiCp composite are significantly higher than those of the unreinforced eutectic alloy. For AlSi12/10SiCp composite, the tensile strength is 21% higher, the yield strength is 16% higher, the modulus of elasticity is 20% higher, and the hardness is 11% higher than unreinforced matrix alloy. However, the unreinforced AlSi12 alloy has a percentage elongation that is 16% higher than the composite material. This shows that the AlSi12/10SiCp composite has a lower ductility than the unreinforced AlSi12 alloy. The tensile specimens of the tested composite broke apart in a brittle manner with no discernible neck development, in contrast to the matrix specimens, which broke apart in a ductile manner with very little discernible neck formation.
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Authors and Affiliations

G.G. Sirata
1
ORCID: ORCID
K. Wacławiak
1
ORCID: ORCID
A.J. Dolata
1

  1. Department of Materials Technologies, Faculty of Materials Engineering, Silesian University of Technology, Krasińskiego 8, 40-019 Katowice, Poland
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Abstract

In the paper, the results of a numerical analysis of KCl and KF particles present in liquid aluminium assimilation to the slag are presented. The authors analysed particle movement in the slag model, which is based on buoyant, capillary, viscosity, Newton and repulsion forces, interfacial tensions at the interface of phases and surface energy during the particle movement through phases boundary. On the basis of the mathematical model, a computer programme was written to make simulations under different conditions. The results of particle position in the slag are presented for different particle radiuses: 1, 5, 10, 20 μm, and constant viscosity of the slag including velocity evolution of the velocity. Another approach was used to indicate the influence of slag viscosity on particle and slag penetration depth. During computations, selected viscosities of slag of 0.0012, 0.0015, 0.0018 [kg/m·s] were taken into account. Different comparisons were made for the chosen particle sizes. Each examination takes into account the impact of the particle type. The results clearly show that for larger particles the penetration depth is greater and viscosity of the slag has an impact on the velocity evolution during assimilation process.
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Authors and Affiliations

P.L. Żak
1
K. Kuglin
2
M. Szucki
3
ORCID: ORCID
D. Kalisz
1
ORCID: ORCID
N. Mrówka
E. Dand

  1. AGH University of Krakow, Krakow, Poland
  2. NPA Skawina Sp. z o. o., Poland
  3. Technische Universität Bergakademie Freiberg, Germany
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Abstract

To improve the mechanical properties of casting aluminum-copper alloy, the mixed rare earth (RE) was added to ZL206 and its properties and the enhanced mechanism of alloy were researched. The results showed that the strength and hardness of the composite were improved by 10.2% and 6.2%, respectively. After adding mixed RE, which was led by the heterogeneous enrichment area blocking the growth of the α-Al phase and making grain refinement during the solidification process. The simulation results of RE surface adsorption models by first principles also showed that the elastic constant calculation improved the bulk modulus, shear modulus, and Young's modulus of the material. The addition of mixed RE enhances the strength and hardness, although it adversely affects toughness and reduces the machining index. Also, the work function decreased, and the Fermi level increased, reflecting that the electron locality on each band was strong and the bonding state of the alloy system was covalent, which showed that the corrosion resistance was enhanced after adding mixed RE. It provides a new method for the mechanism of RE-modified aluminum-copper alloys and expands the direction of cast aluminum-copper alloy modification.
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Authors and Affiliations

Xin Li
1
ORCID: ORCID
Medetbek Uulu Nurtilek
1
Ziqi Zhang
1
Lixia Wang
1
Quan Wu
1
Peixuan Mao
1
Rong Li
1
ORCID: ORCID

  1. School of Mechanical & Electrical Engineering, Guizhou Normal University, China
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Abstract

The present study evaluates the microstructural features, mechanical properties, and wear characteristics of the newly developed hybrid composite of A356/ZrO2/Al2O3/SiC produced by compo-casting at 605±5 °C, 600 rpm for 15 minutes with less than 30% solid fraction in which Bi and Sn were added separately to the matrix before introducing reinforcements. FESEM micrographs and corresponding EDS illustrated the successful incorporation of particles in the matrix. Fine particles of ZrO2 were observed close to the coarse Al2O3, and SiC particles, along with Bi and Sn elements, were detected at the eutectic evolution region. The A356+Bi/Al2O3+ZrO2+SiC hybrid composite exhibited the lowest specific wear rate (1.642 ×10-7cm3/Nm) and friction coefficient (0.31) under applied loads of 5, 10, and 20 N, in line with the highest hardness (73.4 HBN). Analysis of the worn surfaces revealed that the wear mechanism is mostly adhesive in all synthesized composites, which changed to the combination of adhesive and abrasive mode in the case containing Bi and SiC. Inserting Bi not only leads to the refinement of eutectic Si but also enhances the adhesion between the matrix/particles and improves lubricity. This, in turn, reduces the wear rate and coefficient of friction, ultimately improving the performance of the hybrid composite.
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Authors and Affiliations

S. Farahany
1
M.K. Hamdani
2
M.R. Salehloo
2
M. Krol
2
E. Cheraghali
3

  1. Buein Zahra Technical University, Iran
  2. Iran University of Science and Technology, Iran
  3. Silesian University of Technology
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Abstract

The publication presents a new shooting technique with reduced pressure in venting system for manufacturing foundry cores using inorganic sand mixture with Cordis binder. Traditional technologies for producing casting cores using blowing methods, despite their undeniable advantages, including the ability to produce cores in series, also come with some disadvantages. The primary drawbacks of the process involve uneven compaction structure of the cores, with denser areas primarily located under the blow holes, and under-shooting defects, which often occur in regions away from the blow hole or in increased core cross-sectional areas. In an effort to improve core quality, a concept was developed that involves incorporating a reduced pressure in the core box venting system to support the basic overpressure process. The solutions proposed in the publication with a vacuum method of filling the cavities of multi-chamber core boxes solve a number of technical problems occurring in conventional blowing technologies. It eliminates difficulties associated with evacuating the sand from the chamber to the shooting head and into technological cavity and increases the uniform distribution and initial degree of compacting of grains in the cavity. The additive role of this “underpressure” support is to enhance corebox venting by eliminating 'air cushions' in crevices and structural elements that obstruct the flow of evacuated air. The publication presents the results of studies on core manufacturing using blowing methods conducted in three variants: classic overpressure, utilizing the core box filling phenomenon by reducing pressure, and an integrated approach combining both these methods.
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Bibliography

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Authors and Affiliations

M. Skrzyński
1
R. Dańko
1
ORCID: ORCID
G. Dajczer
2

  1. AGH University of Krakow, Poland
  2. KPR PRODLEW-KRAKÓW Spółka z o.o., Alfreda Dauna 78, 30-629 Krakow, Poland
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Abstract

The article discusses the growing importance of decarbonization of production systems in the foundry industry as a response to climate challenges and increasing requirements for sustainable development. The process of reducing greenhouse gas emissions in foundry production is caused by a number of reasons. Decarbonization of the foundry industry refers to actions aimed at reducing greenhouse gas emissions, especially carbon dioxide (CO2). Reducing carbon dioxide emissions is increasingly being considered as a key element of the strategy of both small and large foundries around the world. Foundry is one of the industries that generates significant amounts of carbon dioxide emissions due to the energy consumption in the process of melting and forming metals. There is virtually no manufacturing industry that does not use elements cast from iron, steel or non-ferrous metals, ranging from elements made of aluminum to zinc. The article presents various decarbonization strategies available to foundries, such as: the use of renewable energy, the use of more efficient melting technologies, or the implementation of low-energy technologies throughout the production process. Application examples from different parts of the world illustrate how these strategies are already being put into practice, as well as the potential obstacles and challenges to full decarbonization.
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Authors and Affiliations

C. Kolmasiak
1

  1. Czestochowa University of Technology, Faculty of Production Engineering and Materials Technology, Department of Production Management, Poland
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Abstract

As an alloying element in steel, manganese can considerably enhance the mechanical properties of structural steel. However, the Mn volatilisation loss in vacuum melting is severe because of the high saturated vapour pressure, resulting in an unstable Mn yield and Mn content fluctuation. Therefore, a systematic study of the volatilisation behaviour of Mn in vacuum melting is required to obtain a suitable Mn control process to achieve precise control of Mn composition, thereby providing a theoretical basis for industrial melting of high-Mn steel. In order to explore the Mn volatilization behavior, the volatilization thermodynamics and volatilisation rate of Mn, as well as the influence factors are discussed in this study. The results shows that Mn is extremely volatilised into the vapour phase under vacuum, the equilibrium partial pressure is closely related to Mn content and temperature. With an increase in the Mn content, a higher C content has a more obvious inhibitory effect on the equilibrium partial pressure of Mn. The maximum theoretical volatilisation rate of Mn shows a linear upward trend with an increase in Mn content. However, a higher C content has a more obvious effect on the reduction of the maximum theoretical volatilisation rate with the increase of Mn content. This study provides an improved understanding of Mn volatilisation behaviour as well as a theoretical foundation for consistent Mn yield control during the vacuum melting process of high-Mn steel.
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Authors and Affiliations

Jialiu Lei
1
Yongjun Fu
1
Li Xiong
2

  1. Hubei Polytechnic University, China
  2. Hubei Guoan Special Steel Inspection and Testing Co., Ltd.
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Abstract

Sodium silicate, known for its low cost and non-toxicity, has been considered as a promising option for green foundry in terms of mould sands. However, the utilization of used sodium silicate sands has posed significant challenges. To address the issues of high energy consumption and secondary pollution associated with wet and dry regeneration of sodium silicate used sands, this paper proposes a novel unattended biological regeneration system. The system involves culturing diatoms in an incubator with a solution of sodium silicate used sands. The incubator is equipped with built-in sensors that continuously monitor temperature, illuminance, pH, and water level. The monitoring data is transmitted in real-time to the Yeelink Internet of Things platform via the controller using the TCP/IP protocol. By logging onto the corresponding web page, the experimenter can remotely observe the monitoring data. The results of the experiment indicate that diatoms bloomed five times, and the water pH decreased from 10.2 to 8.2 after 40 days of cultivation. Additionally, the film removal rate of the used sands reached 90.26%.
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Bibliography

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Authors and Affiliations

Huafang Wang
1
ORCID: ORCID
Zhaoxian Jing
1
Ao Xue
1
Yuhan Tang
1
Lei Yang
1
ORCID: ORCID
Jijun Lu
1
ORCID: ORCID

  1. School of Mechanical Engineering and Automation, Wuhan Textile University, China
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Abstract

The paper presents the results of the analysis of cooling curves of cast iron with approximately eutectic composition rasterized at different rates of cooling and ingot crystallization. The test samples were in the form of rods with a diameter of 30,0.mm and a coagulation modulus M = 0.75 cm. They were cast in a sand mould made of furan mass placed on a chill in the form of a cast-iron plate, with which one of the front surfaces of the rod casting was in contact. In this way, a differentiated cooling rate along the rod was achieved. At selected distances from the chiller (5, 15, 25, 25 and 45 mm) thermocouple moulds were placed in the cavity to record the cooling curves used in thermal (AT) and derivation (ATD) analysis. The solidification time of the ingot in the part farthest from the chiller was about 200s, which corresponds to the solidification time in the test cup AT. An analysis of the recorded cooling curves was performed in order to determine the values of characteristic points on the AT curve (Tsol. Tliq, ΔTrecal., τclot, etc.). Relationships between cooling time and rate and characteristic points on AT and ATD curves were developed. For example, Tsol min changes in the range of 1115 - 1145 for the range of cast iron solidification times in the selected ingot zone from ~ 70 to ~ 200 s, which corresponds to the process speed from 0.0047 to 0.014 [1/s]. The work also includes an analysis of other characteristic points on the AT and ATD curves as functions of the solidification rate of cast iron of the same composition.
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[4] Falęcki, Z., Zych, J. (1989). Equipment for quality control of liquid metal. Patent PRL, No. 247772. Warszawa. (in Polish).

[5] Gawroński, J., Szajnar, J., Jura, Z., & Studnicki, A. (2004). Prof. S. Jura, creator of the theory and industrial applications of diagnostics and consumption of metals and alloys. Archives of Foundry. 4(16), 1-74. (in Polish).

[6] Heraeus (2024). Thermal Analysis of Cast Iron. Retrieved January 21, 2024 from www.electro-nite.be.

[7] Novacast (2024). ATAS - Thermal Analysis System, NovaCast Foundry Saltions. Retrieved January 15, 2024 from www.novacastfoundry.se

[8] Stefanescu, D.M. (2015). Thermal analysis - theory and applications in metalcasting. International Journal of Metalcasting. 9(1), 7-22. https://doi.org/10.1007/BF03355598.

[9] Zych, J. (2016). Impact of speed of cooling of initial phase (α) and of eutectics (α + β) on physical and mechanical properties of Al-Si-Mg alloys. In 72nd World Foundry Congress, 21-25th May 2016 (pp. 1-2). Nagoya, Japan.

[10] Stawarz, M. & Szajnar, J. (2003). Quality assessment of ductile iron using the ATD method. Archives of Foundry. 3(10), 199-206. ISSN 1642-5308. (in Polish).

[11] Jura, S., Sakwa, J. & Borek, K. (1980). Differential analysis of solidification and crystallization processes of gray cast iron. Krzepnięcie Metali i Stopów. 3, 25-35. (in Polish)

[12] Jura, S. (1985). The essence of the ATD method. Modern methods of assessing the quality of alloys. PAN- Katowice, Foundry Institute of the Silesian University. (in Polish).

[13] Jura, S., Sakwa, J. & Borek, K. (1980). Thermal and differential analysis of solidification and crystallization of cast iron. Przegląd Odlewnictwa. 1, 7-10. (in Polish).

[14] Zych, J. (2015). Analisys of castings defects - selected problems – laboratory. AGH. Kraków, SU 1737. (in Polish).

[15] Zych, J. (2013). Assessment of the cooling curve using the thermal and derivation-gradient analysis method (ATDG), Foundry’s guide. vol. I, Materials (pp. 964-981). Poland: Wydawnictwo Stowarzyszenia Technicznego Odlewników Polskich (in Polish).

[16] Döpp, R., Blankenagel, D. (1979). Zur thermischen analyse von temperguss und grauguss. Giesserei. 66(7), 182-186.
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Authors and Affiliations

J.S. Zych
1

  1. AGH University of Krakow, Faculty of Foundry Engineering, Reymonta 23. 30-059 Kracow, Poland,
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Abstract

A method for fabrication of a composite layer on the surface of a steel casting using coating containing TiC substrates was presented. The reaction of the synthesis of the ceramic phase was based on the SHS method (Self-propagating High-temperature Synthesis) and was triggered by the heat of molten steel. High hardness titanium carbide ceramic phases were obtained, which strengthened the base material improving its performance properties presented in this article. Microstructural examinations carried out by light microscopy (LM) on the in-situ produced composite layers showed that the layers were the products of reaction of the TiC synthesis – the phenomenon called “fragmentation” by the authors of study. The examinations carried out by scanning electron microscopy (SEM) have revealed the presence of spheroidal precipitated and free of impurities. The presence of titanium carbide was twofold increase in hardness in the area of the composite layer as compared to the base alloy which was carbon cast steel.
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Bibliography

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[18] Szymański, Ł., Olejnik, E., Sobczak, J.J. (2022). Improvement of TiC/Fe in situ composite layer formation on surface of Fe-based castings. Materials Letters. 309, 131399, 1-5. DOI: https://doi.org/10.1016/j.matlet.2021.131399.
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Authors and Affiliations

J. Marosz
S. Sobula
1
ORCID: ORCID

  1. AGH University of Krakow, Poland
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Abstract

This research investigates the microstructural evolution and mechanical properties of LM25 (Al-Si-Mg) alloy and Cr-modified LM25-Cr (Al-Si-Mg-Cr) alloy. Microstructural analysis reveals distinctive ε-Si phase morphologies, with Cr addition refining dendritic structures and reducing secondary dendrite arm spacing in the as-cast condition. Cr modification results in smaller-sized grains and a modified ε-Si phase, enhancing nucleation sites and reducing ε-Si size. Microhardness studies demonstrate significant increases in hardness for both alloys after solutionising and aging treatments. Cr-enriched alloy exhibits superior hardness due to solid solution strengthening, and prolonged aging further influences ε-Si particle size and distribution. The concurrent rise in microhardness, attributed to refined dendritic structures and unique ε-Si morphology, underscores the crucial role of Cr modification in tailoring the mechanical properties of aluminium alloys for specific applications.
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Authors and Affiliations

V.V. Ramalingam
1
K.V. Shankar
2
B. Shankar
2
R. Abhinandan
3
A. Dineshkumar
3
P.A. Adhithyan
3
K. Velusamy
3
A. Kapilan
3
N. Sudheer
3

  1. Department of Mechanical Engineering, Amrita School of Engineering, Amrita Vishwa Vidyapeetham, Coimbatore, 64112, India
  2. Department of Mechanical Engineering, Amrita Vishwa Vidyapeetham, Amritapuri, India; Centre for Flexible Electronics and Advanced Marerials, Amrita Vishwa Vidyapeetham, Amritapuri, India
  3. Department of Mechanical Engineering, Amrita Vishwa Vidyapeetham, Amritapuri, India

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Publication Ethics Policy

The standards of expected ethical behavior for all parties involved in publishing in the Archives of Foundry Engineering journal: the author, the journal editor and editorial board, the peer reviewers and the publisher are listed below.

All the articles submitted for publication in Archives of Foundry Engineering are peer reviewed for authenticity, ethical issues and usefulness as per Review Procedure document.

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Review Procedure


The Review Procedure for articles submitted to the Archives of Foundry Engineering agrees with the recommendations of the Ministry of Science and Higher Education published in a booklet: ‘Dobre praktyki w procedurach recenzyjnych w nauce’ (MNiSW, Dobre praktyki w procedurach recenzyjnych w nauce, Warszawa 2011).

Papers submitted to the Editorial System are primarily screened by editors with respect to scope, formal issues and used template. Texts with obvious errors (formatting other than requested, missing references, evidently low scientific quality) will be rejected at this stage or will be sent for the adjustments.

Once verified each article is checked by the anti-plagiarism system Cross Check powered by iThenticate®. After the positive response, the article is moved into: Initially verified manuscripts. When the similarity level is too high, the article will be rejected. There is no strict rule (i.e., percentage of the similarity), and it is always subject to the Editor’s decision.
Initially verified manuscripts are then sent to at least four independent referees outside the author’s institution and at least two of them outside of Poland, who:

have no conflict of interests with the author,
are not in professional relationships with the author,
are competent in a given discipline and have at least a doctorate degree and respective
scientific achievements,
have a good reputation as reviewers.


The review form is available online at the Journal’s Editorial System and contains the following sections:

1. Article number and title in the Editorial System

2. The statement of the Reviewer (to choose the right options):

I declare that I have not guessed the identity of the Author. I declare that I have guessed the identity of the Author, but there is no conflict of interest

3. Detailed evaluation of the manuscript against other researches published to this point:

Do you think that the paper title corresponds with its contents?
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Are the results or methods presented in the paper novel?
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Do the author(s) state clearly what they have achieved?
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Do you find the terminology employed proper?
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4. Reviewer conclusion

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5. Information for Editors (not visible for authors).

6. Information for Authors


Reviewing is carried out in the double blind process (authors and reviewers do not know each other’s names).

The appointed reviewers obtain summary of the text and it is his/her decision upon accepting/rejecting the paper for review within a given time period 21 days.

The reviewers are obliged to keep opinions about the paper confidential and to not use knowledge about it before publication.

The reviewers send their review to the Archives of Foundry Engineering by Editorial System. The review is archived in the system.

Editors do not accept reviews, which do not conform to merit and formal rules of scientific reviewing like short positive or negative remarks not supported by a close scrutiny or definitely critical reviews with positive final conclusion. The reviewer’s remarks are sent to the author. He/she has to consider all remarks and revise the text accordingly.

The author of the text has the right to comment on the conclusions in case he/she does not agree with them. He/she can request the article withdrawal at any step of the article processing.

The Editor-in-Chief (supported by members of the Editorial Board) decides on publication based on remarks and conclusions presented by the reviewers, author’s comments and the final version of the manuscript.

The final Editor’s decision can be as follows:
Accept without changes
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The rules for acceptance or rejection of the paper and the review form are available on the Web page of the AFE publisher.

Once a year Editorial Office publishes present list of cooperating reviewers.
Reviewing is free of charge.
All articles, including those rejected and withdrawn, are archived in the Editorial System.

Reviewers

List of Reviewers 2022

Shailee Acharya - S. V. I. T Vasad, India
Vivek Ayar - Birla Vishvakarma Mahavidyalaya Vallabh Vidyanagar, India
Mohammad Azadi - Semnan University, Iran
Azwinur Azwinur - Politeknik Negeri Lhokseumawe, Indonesia
Czesław Baron - Silesian University of Technology, Gliwice, Poland
Dariusz Bartocha - Silesian University of Technology, Gliwice, Poland
Iwona Bednarczyk - Silesian University of Technology, Gliwice, Poland
Artur Bobrowski - AGH University of Science and Technology, Kraków
Poland Łukasz Bohdal - Koszalin University of Technology, Koszalin Poland
Danka Bolibruchova - University of Zilina, Slovak Republic
Joanna Borowiecka-Jamrozek- The Kielce University of Technology, Poland
Debashish Bose - Metso Outotec India Private Limited, Vadodara, India
Andriy Burbelko - AGH University of Science and Technology, Kraków
Poland Ganesh Chate - KLS Gogte Institute of Technology, India
Murat Çolak - Bayburt University, Turkey
Adam Cwudziński - Politechnika Częstochowska, Częstochowa, Poland
Derya Dispinar- Istanbul Technical University, Turkey
Rafał Dojka - ODLEWNIA RAFAMET Sp. z o. o., Kuźnia Raciborska, Poland
Anna Dolata - Silesian University of Technology, Gliwice, Poland
Tomasz Dyl - Gdynia Maritime University, Gdynia, Poland
Maciej Dyzia - Silesian University of Technology, Gliwice, Poland
Eray Erzi - Istanbul University, Turkey
Flora Faleschini - University of Padova, Italy
Imre Felde - Obuda University, Hungary
Róbert Findorák - Technical University of Košice, Slovak Republic
Aldona Garbacz-Klempka - AGH University of Science and Technology, Kraków, Poland
Katarzyna Gawdzińska - Maritime University of Szczecin, Poland
Marek Góral - Rzeszow University of Technology, Poland
Barbara Grzegorczyk - Silesian University of Technology, Gliwice, Poland
Grzegorz Gumienny - Technical University of Lodz, Poland
Ozen Gursoy - University of Padova, Italy
Gábor Gyarmati - University of Miskolc, Hungary
Jakub Hajkowski - Poznan University of Technology, Poland
Marek Hawryluk - Wroclaw University of Science and Technology, Poland
Aleš Herman - Czech Technical University in Prague, Czech Republic
Mariusz Holtzer - AGH University of Science and Technology, Kraków, Poland
Małgorzata Hosadyna-Kondracka - Łukasiewicz Research Network - Krakow Institute of Technology, Poland
Dario Iljkić - University of Rijeka, Croatia
Magdalena Jabłońska - Silesian University of Technology, Gliwice, Poland
Nalepa Jakub - Silesian University of Technology, Gliwice, Poland
Jarosław Jakubski - AGH University of Science and Technology, Kraków, Poland
Aneta Jakubus - Akademia im. Jakuba z Paradyża w Gorzowie Wielkopolskim, Poland
Łukasz Jamrozowicz - AGH University of Science and Technology, Kraków, Poland
Krzysztof Janerka - Silesian University of Technology, Gliwice, Poland
Karolina Kaczmarska - AGH University of Science and Technology, Kraków, Poland
Jadwiga Kamińska - Łukasiewicz Research Network – Krakow Institute of Technology, Poland
Justyna Kasinska - Kielce University Technology, Poland
Magdalena Kawalec - AGH University of Science and Technology, Kraków, Poland
Gholamreza Khalaj - Islamic Azad University, Saveh Branch, Iran
Angelika Kmita - AGH University of Science and Technology, Kraków, Poland
Marcin Kondracki - Silesian University of Technology, Gliwice Poland
Vitaliy Korendiy - Lviv Polytechnic National University, Lviv, Ukraine
Aleksandra Kozłowska - Silesian University of Technology, Gliwice, Poland
Ivana Kroupová - VSB - Technical University of Ostrava, Czech Republic
Malgorzata Lagiewka - Politechnika Czestochowska, Częstochowa, Poland
Janusz Lelito - AGH University of Science and Technology, Kraków, Poland
Jingkun Li - University of Science and Technology Beijing, China
Petr Lichy - Technical University Ostrava, Czech Republic
Y.C. Lin - Central South University, China
Mariusz Łucarz - AGH University of Science and Technology, Kraków, Poland
Ewa Majchrzak - Silesian University of Technology, Gliwice, Poland
Barnali Maji - NIT-Durgapur: National Institute of Technology, Durgapur, India
Pawel Malinowski - AGH University of Science and Technology, Kraków, Poland
Marek Matejka - University of Zilina, Slovak Republic
Bohdan Mochnacki - Technical University of Occupational Safety Management, Katowice, Poland
Grzegorz Moskal - Silesian University of Technology, Poland
Kostiantyn Mykhalenkov - National Academy of Science of Ukraine, Ukraine
Dawid Myszka - Silesian University of Technology, Gliwice, Poland
Maciej Nadolski - Czestochowa University of Technology, Poland
Krzysztof Naplocha - Wrocław University of Science and Technology, Poland
Daniel Nowak - Wrocław University of Science and Technology, Poland
Tomáš Obzina - VSB - Technical University of Ostrava, Czech Republic
Peiman Omranian Mohammadi - Shahid Bahonar University of Kerman, Iran
Zenon Opiekun - Politechnika Rzeszowska, Rzeszów, Poland
Onur Özbek - Duzce University, Turkey
Richard Pastirčák - University of Žilina, Slovak Republic
Miroslawa Pawlyta - Silesian University of Technology, Gliwice, Poland
Jacek Pezda - ATH Bielsko-Biała, Poland
Bogdan Piekarski - Zachodniopomorski Uniwersytet Technologiczny, Szczecin, Poland
Jacek Pieprzyca - Silesian University of Technology, Gliwice, Poland
Bogusław Pisarek - Politechnika Łódzka, Poland
Marcela Pokusová - Slovak Technical University in Bratislava, Slovak Republic
Hartmut Polzin - TU Bergakademie Freiberg, Germany
Cezary Rapiejko - Lodz University of Technology, Poland
Arron Rimmer - ADI Treatments, Doranda Way, West Bromwich, West Midlands, United Kingdom
Jaromír Roučka - Brno University of Technology, Czech Republic
Charnnarong Saikaew - Khon Kaen University Thailand Amit Sata - MEFGI, Faculty of Engineering, India
Mariola Saternus - Silesian University of Technology, Gliwice, Poland
Vasudev Shinde - DKTE' s Textile and Engineering India Robert Sika - Politechnika Poznańska, Poznań, Poland
Bozo Smoljan - University North Croatia, Croatia
Leszek Sowa - Politechnika Częstochowska, Częstochowa, Poland
Sławomir Spadło - Kielce University of Technology, Poland
Mateusz Stachowicz - Wroclaw University of Technology, Poland
Marcin Stawarz - Silesian University of Technology, Gliwice, Poland
Grzegorz Stradomski - Czestochowa University of Technology, Poland
Roland Suba - Schaeffler Skalica, spol. s r.o., Slovak Republic
Maciej Sułowski - AGH University of Science and Technology, Kraków, Poland
Jan Szajnar - Silesian University of Technology, Gliwice, Poland
Michal Szucki - TU Bergakademie Freiberg, Germany
Tomasz Szymczak - Lodz University of Technology, Poland
Damian Słota - Silesian University of Technology, Gliwice, Poland
Grzegorz Tęcza - AGH University of Science and Technology, Kraków, Poland
Marek Tkocz - Silesian University of Technology, Gliwice, Poland
Andrzej Trytek - Rzeszow University of Technology, Poland
Mirosław Tupaj - Rzeszow University of Technology, Poland
Robert B Tuttle - Western Michigan University United States Seyed Ebrahim Vahdat - Ayatollah Amoli Branch, Islamic Azad University, Amol, Iran
Iveta Vaskova - Technical University of Kosice, Slovak Republic
Dorota Wilk-Kołodziejczyk - AGH University of Science and Technology, Kraków, Poland
Ryszard Władysiak - Lodz University of Technology, Poland
Çağlar Yüksel - Atatürk University, Turkey
Renata Zapała - AGH University of Science and Technology, Kraków, Poland
Jerzy Zych - AGH University of Science and Technology, Kraków, Poland
Andrzej Zyska - Czestochowa University of Technology, Poland



List of Reviewers 2021

Czesław Baron - Silesian University of Technology, Gliwice, Poland
Imam Basori - State University of Jakarta, Indonesia
Leszek Blacha - Silesian University of Technology, Gliwice
Poland Artur Bobrowski - AGH University of Science and Technology, Kraków, Poland
Danka Bolibruchova - University of Zilina, Slovak Republic
Pedro Brito - Pontifical Catholic University of Minas Gerais, Brazil
Marek Bruna - University of Zilina, Slovak Republic
Marcin Brzeziński - AGH University of Science and Technology, Kraków, Poland
Andriy Burbelko - AGH University of Science and Technology, Kraków, Poland
Alexandros Charitos - TU Bergakademie Freiberg, Germany
Ganesh Chate - KLS Gogte Institute of Technology, India
L.Q. Chen - Northeastern University, China
Zhipei Chen - University of Technology, Netherlands
Józef Dańko - AGH University of Science and Technology, Kraków, Poland
Brij Dhindaw - Indian Institute of Technology Bhubaneswar, India
Derya Dispinar - Istanbul Technical University, Turkey
Rafał Dojka - ODLEWNIA RAFAMET Sp. z o. o., Kuźnia Raciborska, Poland
Anna Dolata - Silesian University of Technology, Gliwice, Poland
Agnieszka Dulska - Silesian University of Technology, Gliwice, Poland
Maciej Dyzia - Silesian University of Technology, Poland
Eray Erzi - Istanbul University, Turkey
Przemysław Fima - Institute of Metallurgy and Materials Science PAN, Kraków, Poland
Aldona Garbacz-Klempka - AGH University of Science and Technology, Kraków, Poland
Dipak Ghosh - Forace Polymers P Ltd., India
Beata Grabowska - AGH University of Science and Technology, Kraków, Poland
Adam Grajcar - Silesian University of Technology, Gliwice, Poland
Grzegorz Gumienny - Technical University of Lodz, Poland
Gábor Gyarmati - Foundry Institute, University of Miskolc, Hungary
Krzysztof Herbuś - Silesian University of Technology, Gliwice, Poland
Aleš Herman - Czech Technical University in Prague, Czech Republic
Mariusz Holtzer - AGH University of Science and Technology, Kraków, Poland
Małgorzata Hosadyna-Kondracka - Łukasiewicz Research Network - Krakow Institute of Technology, Kraków, Poland
Jarosław Jakubski - AGH University of Science and Technology, Kraków, Poland
Krzysztof Janerka - Silesian University of Technology, Gliwice, Poland
Robert Jasionowski - Maritime University of Szczecin, Poland
Agata Jażdżewska - Gdansk University of Technology, Poland
Jan Jezierski - Silesian University of Technology, Gliwice, Poland
Karolina Kaczmarska - AGH University of Science and Technology, Kraków, Poland
Jadwiga Kamińska - Centre of Casting Technology, Łukasiewicz Research Network – Krakow Institute of Technology, Poland
Adrian Kampa - Silesian University of Technology, Gliwice, Poland
Wojciech Kapturkiewicz- AGH University of Science and Technology, Kraków, Poland
Tatiana Karkoszka - Silesian University of Technology, Gliwice, Poland
Gholamreza Khalaj - Islamic Azad University, Saveh Branch, Iran
Himanshu Khandelwal - National Institute of Foundry & Forging Technology, Hatia, Ranchi, India
Angelika Kmita - AGH University of Science and Technology, Kraków, Poland
Grzegorz Kokot - Silesian University of Technology, Gliwice, Poland
Ladislav Kolařík - CTU in Prague, Czech Republic
Marcin Kondracki - Silesian University of Technology, Gliwice, Poland
Dariusz Kopyciński - AGH University of Science and Technology, Kraków, Poland
Janusz Kozana - AGH University of Science and Technology, Kraków, Poland
Tomasz Kozieł - AGH University of Science and Technology, Kraków, Poland
Aleksandra Kozłowska - Silesian University of Technology, Gliwice Poland
Halina Krawiec - AGH University of Science and Technology, Kraków, Poland
Ivana Kroupová - VSB - Technical University of Ostrava, Czech Republic
Wacław Kuś - Silesian University of Technology, Gliwice, Poland
Jacques Lacaze - University of Toulouse, France
Avinash Lakshmikanthan - Nitte Meenakshi Institute of Technology, India
Jaime Lazaro-Nebreda - Brunel Centre for Advanced Solidification Technology, Brunel University London, United Kingdom
Janusz Lelito - AGH University of Science and Technology, Kraków, Poland
Tomasz Lipiński - University of Warmia and Mazury in Olsztyn, Poland
Mariusz Łucarz - AGH University of Science and Technology, Kraków, Poland
Maria Maj - AGH University of Science and Technology, Kraków, Poland
Jerzy Mendakiewicz - Silesian University of Technology, Gliwice, Poland
Hanna Myalska-Głowacka - Silesian University of Technology, Gliwice, Poland
Kostiantyn Mykhalenkov - Physics-Technological Institute of Metals and Alloys, National Academy of Science of Ukraine, Ukraine
Dawid Myszka - Politechnika Warszawska, Warszawa, Poland
Maciej Nadolski - Czestochowa University of Technology, Poland
Daniel Nowak - Wrocław University of Science and Technology, Poland
Mitsuhiro Okayasu - Okayama University, Japan
Agung Pambudi - Sebelas Maret University in Indonesia, Indonesia
Richard Pastirčák - University of Žilina, Slovak Republic
Bogdan Piekarski - Zachodniopomorski Uniwersytet Technologiczny, Szczecin, Poland
Bogusław Pisarek - Politechnika Łódzka, Poland
Seyda Polat - Kocaeli University, Turkey
Hartmut Polzin - TU Bergakademie Freiberg, Germany
Alena Pribulova - Technical University of Košice, Slovak Republic
Cezary Rapiejko - Lodz University of Technology, Poland
Arron Rimmer - ADI Treatments, Doranda Way, West Bromwich West Midlands, United Kingdom
Iulian Riposan - Politehnica University of Bucharest, Romania
Ferdynand Romankiewicz - Uniwersytet Zielonogórski, Zielona Góra, Poland
Mario Rosso - Politecnico di Torino, Italy
Jaromír Roučka - Brno University of Technology, Czech Republic
Charnnarong Saikaew - Khon Kaen University, Thailand
Mariola Saternus - Silesian University of Technology, Gliwice, Poland
Karthik Shankar - Amrita Vishwa Vidyapeetham , Amritapuri, India
Vasudev Shinde - Shivaji University, Kolhapur, Rajwada, Ichalkaranji, India
Robert Sika - Politechnika Poznańska, Poznań, Poland
Jerzy Sobczak - AGH University of Science and Technology, Kraków, Poland
Sebastian Sobula - AGH University of Science and Technology, Kraków, Poland
Marek Soiński - Akademia im. Jakuba z Paradyża w Gorzowie Wielkopolskim, Poland
Mateusz Stachowicz - Wroclaw University of Technology, Poland
Marcin Stawarz - Silesian University of Technology, Gliwice, Poland
Andrzej Studnicki - Silesian University of Technology, Gliwice, Poland
Mayur Sutaria - Charotar University of Science and Technology, CHARUSAT, Gujarat, India
Maciej Sułowski - AGH University of Science and Technology, Kraków, Poland
Sutiyoko Sutiyoko - Manufacturing Polytechnic of Ceper, Klaten, Indonesia
Tomasz Szymczak - Lodz University of Technology, Poland
Marek Tkocz - Silesian University of Technology, Gliwice, Poland
Andrzej Trytek - Rzeszow University of Technology, Poland
Jacek Trzaska - Silesian University of Technology, Gliwice, Poland
Robert B Tuttle - Western Michigan University, United States
Muhammet Uludag - Selcuk University, Turkey
Seyed Ebrahim Vahdat - Ayatollah Amoli Branch, Islamic Azad University, Amol, Iran
Tomasz Wrobel - Silesian University of Technology, Gliwice, Poland
Ryszard Władysiak - Lodz University of Technology, Poland
Antonin Zadera - Brno University of Technology, Czech Republic
Renata Zapała - AGH University of Science and Technology, Kraków, Poland
Bo Zhang - Hunan University of Technology, China
Xiang Zhang - Wuhan University of Science and Technology, China
Eugeniusz Ziółkowski - AGH University of Science and Technology, Kraków, Poland
Sylwia Żymankowska-Kumon - AGH University of Science and Technology, Kraków, Poland
Andrzej Zyska - Czestochowa University of Technology, Poland



List of Reviewers 2020

Shailee Acharya - S. V. I. T Vasad, India
Mohammad Azadi - Semnan University, Iran
Rafał Babilas - Silesian University of Technology, Gliwice, Poland
Czesław Baron - Silesian University of Technology, Gliwice, Poland
Dariusz Bartocha - Silesian University of Technology, Gliwice, Poland
Emin Bayraktar - Supmeca/LISMMA-Paris, France
Jaroslav Beňo - VSB-Technical University of Ostrava, Czech Republic
Artur Bobrowski - AGH University of Science and Technology, Kraków, Poland
Grzegorz Boczkal - AGH University of Science and Technology, Kraków, Poland
Wojciech Borek - Silesian University of Technology, Gliwice, Poland
Pedro Brito - Pontifical Catholic University of Minas Gerais, Brazil
Marek Bruna - University of Žilina, Slovak Republic
John Campbell - University of Birmingham, United Kingdom
Ganesh Chate - Gogte Institute of Technology, India
L.Q. Chen - Northeastern University, China
Mirosław Cholewa - Silesian University of Technology, Gliwice, Poland
Khanh Dang - Hanoi University of Science and Technology, Viet Nam
Vladislav Deev - Wuhan Textile University, China
Brij Dhindaw - Indian Institute of Technology Bhubaneswar, India
Derya Dispinar - Istanbul Technical University, Turkey
Malwina Dojka - Silesian University of Technology, Gliwice, Poland
Rafał Dojka - ODLEWNIA RAFAMET Sp. z o. o., Kuźnia Raciborska, Poland
Anna Dolata - Silesian University of Technology, Gliwice, Poland
Agnieszka Dulska - Silesian University of Technology, Gliwice, Poland
Tomasz Dyl - Gdynia Maritime University, Poland
Maciej Dyzia - Silesian University of Technology, Gliwice, Poland
Eray Erzi - Istanbul University, Turkey
Katarzyna Gawdzińska - Maritime University of Szczecin, Poland
Sergii Gerasin - Pryazovskyi State Technical University, Ukraine
Dipak Ghosh - Forace Polymers Ltd, India
Marcin Górny - AGH University of Science and Technology, Kraków, Poland
Marcin Gołąbczak - Lodz University of Technology, Poland
Beata Grabowska - AGH University of Science and Technology, Kraków, Poland
Adam Grajcar - Silesian University of Technology, Gliwice, Poland
Grzegorz Gumienny - Technical University of Lodz, Poland
Libor Hlavac - VSB Ostrava, Czech Republic
Mariusz Holtzer - AGH University of Science and Technology, Kraków, Poland
Philippe Jacquet - ECAM, Lyon, France
Jarosław Jakubski - AGH University of Science and Technology, Kraków, Poland
Damian Janicki - Silesian University of Technology, Gliwice, Poland
Witold Janik - Silesian University of Technology, Gliwice, Poland
Robert Jasionowski - Maritime University of Szczecin, Poland
Jan Jezierski - Silesian University of Technology, Gliwice, Poland
Jadwiga Kamińska - Łukasiewicz Research Network – Krakow Institute of Technology, Poland
Justyna Kasinska - Kielce University Technology, Poland
Magdalena Kawalec - Akademia Górniczo-Hutnicza, Kraków, Poland
Angelika Kmita - AGH University of Science and Technology, Kraków, Poland
Ladislav Kolařík -Institute of Engineering Technology CTU in Prague, Czech Republic
Marcin Kondracki - Silesian University of Technology, Gliwice, Poland
Sergey Konovalov - Samara National Research University, Russia
Aleksandra Kozłowska - Silesian University of Technology, Gliwice, Poland
Janusz Krawczyk - AGH University of Science and Technology, Kraków, Poland
Halina Krawiec - AGH University of Science and Technology, Kraków, Poland
Ivana Kroupová - VSB - Technical University of Ostrava, Czech Republic
Agnieszka Kupiec-Sobczak - Cracow University of Technology, Poland
Tomasz Lipiński - University of Warmia and Mazury in Olsztyn, Poland
Aleksander Lisiecki - Silesian University of Technology, Gliwice, Poland
Krzysztof Lukaszkowicz - Silesian University of Technology, Gliwice, Poland
Mariusz Łucarz - AGH University of Science and Technology, Kraków, Poland
Katarzyna Major-Gabryś - AGH University of Science and Technology, Kraków, Poland
Pavlo Maruschak - Ternopil Ivan Pului National Technical University, Ukraine
Sanjay Mohan - Shri Mata Vaishno Devi University, India
Marek Mróz - Politechnika Rzeszowska, Rzeszów, Poland
Sebastian Mróz - Czestochowa University of Technology, Poland
Kostiantyn Mykhalenkov - National Academy of Science of Ukraine, Ukraine
Dawid Myszka - Politechnika Warszawska, Warszawa, Poland
Maciej Nadolski - Czestochowa University of Technology, Częstochowa, Poland
Konstantin Nikitin - Samara State Technical University, Russia
Daniel Pakuła - Silesian University of Technology, Gliwice, Poland


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