TitleHob wear prediction based on simulation of friction, heat fluxes, and cutting temperature
Journal titleArchive of Mechanical Engineering
AffiliationHrytsay, Ihor : Lviv Polytechnic National University, Lviv, Ukraine ; Stupnytskyy, Vadym : Lviv Polytechnic National University, Lviv, Ukraine
Keywordsgear hobbing ; cutting process simulation ; wear resistance ; heat fluxes ; cutting temperature
Divisions of PASNauki Techniczne
PublisherPolish Academy of Sciences, Committee on Machine Building
Bibliography1. K.-D. Bouzakis, S. Kombogiannis, A. Antoniadis, and N. Vidakis. Gear hobbing cutting process simulation, and tool wear prediction models. Journal of Manufacturing Science and Engineering, 124(1):42–51, 2002. doi: 10.1115/1.1430236.
2. V. Dimitriou, N. Vidakis, and A Antoniadis. Advanced computer aided design simulation of gear hobbing by means of three-dimensional kinematics modeling. Journal of Manufacturing Science and Engineering, 129(5):911–918, 2007. doi: 10.1115/1.2738947.
3. S.P. Radzevich, and M. Storchak. Advances in Gear Theory and Gear Cutting Tool Design. Springer, Cham, Switzerland, 2022.
4. I. Hrytsay, V. Stupnytskyy, and V. Topchii. Improved method of gear hobbing computer aided simulation. Archive of Mechanical Engineering, 66(4):475–494, 2019. doi: 10.24425/ame.2019.131358.
5. S. Stein, M. Lechthaler, S. Krassnitzer, K. Albrecht, A. Schindler, and M. Arndt. Gear hobbing: a contribution to analogy testing, and its wear mechanisms. Procedia CIRP, 1:220–225, 2012. doi: 10.1016/j.procir.2012.04.039.
6. X. Yang and P. Chen. Heat transfer enhancement strategies for eco-friendly dry hobbing considering the heat exchange capacity of chips. Case Studies in Thermal Engineering, 29, 101716, 2022. doi: 10.1016/j.csite.2021.101716.
7. H. Cao, L. Zhu, X. Li, P. Chen, and Y. Chen. Thermal error compensation of dry hobbing machine tool considering workpiece thermal deformation. International Journal of Advanced Manufacturing Technology, 86:1739–1751, 2016. doi: 10.1007/s00170-015-8314-5.
8. T. Tezel, E.S. Topal, and V. Kovan. Characterising the wear behaviour of DMLS-manufactured gears under certain operating conditions. Wear, 440–441:203106, 2019. doi: 10.1016/j.wear.2019.203106.
9. S. Stark, M. Beutner, F. Lorenz, S. Uhlmann, B. Karpuschewski, and T. Halle. Heat flux, and temperature distribution in gear hobbing operations. Procedia CIRP, 8:456–461, 2013. doi: 10.1016/j.procir.2013.06.133.
10. N. Tapoglou, T. Belis, D. Vakondios, and A. Antoniadis. CAD-based simulation of gear hobbing. 31 International Symposium on Mechanics, and Materials, May 9–14, Greece, 2010.
11. K.D. Bouzakis, K. Chatzis, S. Kombogiannis, and O. Friderikos. Effect of chip geometry, and cutting kinematics on the wear of coated PM HSS tools in milling. Proceedings of the 7th International Conference Coatings in Manufacturing Engineering, pages 197–208, 1–3 October, Chalkidiki, Greece. 2008.
12. K.-D. Bouzakis, E. Lili, N. Michailidis, and O. Friderikos. Manufacturing of cylindrical gears by generating cutting processes: A critical synthesis of analysis methods. CIRP Annals, 57(2):676–696, 2008. doi: 10.1016/j.cirp.2008.09.001.
13. B. Karpuschewski, H.J. Knoche, M. Hipke, and M. Beutner. High performance gear hobbing with powder-metallurgical high-speed-steel. Procedia CIRP, 1:196–201, 2012. doi: 10.1016/j.procir.2012.04.034.
14. B. Karpuschewski, M. Beutner, M. Köchig, and C. Härtling. Influence of the tool profile on the wear behaviour in gear hobbing. CIRP Journal of Manufacturing Science and Technology, 18:128–134, 2018. doi: 10.1016/j.cirpj.2016.11.002.
15. F. Klocke, C. Gorgels, R. Schalaster, and A. Stuckenberg. An innovative way of designing gear hobbing processes. Gear Technology, 1:48–53, 2012.
16. C. Claudin, and J. Rech. Effects of the edge preparation on the tool life in gear hobbing. In Proceedings of the 3rd International Conference on Manufacturing Engineering (ICMEN), pages 57–70, Chalkidiki, Greece, 1–3 October 2008.
17. J. Rech. Influence of cutting edge preparation on the wear resistance in high speed dry gear hobbing. Wear, 261(5-6):505–512, 2006. doi: 10.1016/j.wear.2005.12.007.
18. C. Claudin, and J. Rech. Development of a new rapid characterization method of hob’s wear resistance in gear manufacturing – Application to the evaluation of various cutting edge preparations in high speed dry gear hobbing. Journal of Materials Processing Technology, 209(11):5152–5160, 2009. doi: 10.1016/j.jmatprotec.2009.02.014.
19. B. Hoffmeister. About Wear on the Hob. D.Sc. Thesis, RWTH Aachen, Germany, 1970 (in German).
20. I. Hrytsay, and V. Stupnytskyy. Prediction the durability of hobs based on contact, and friction analysis on the faces for cutting teeth, and edges during hobbing. In: V. Ivanov, J. Trojanowska, I. Pavlenko, J. Zajac, D. Peraković (eds): Advances in Design, Simulation and Manufacturing IV. Lecture Notes in Mechanical Engineering. Springer, 1:405–414, 2021. doi: 10.1007/978-3-030-77719-7_40.
21. F. Klocke. Manufacturing Processes, Cutting. Springer, RWTH edition, 2011.
22. M.P. Mazur, V.M. Vnukov, V.L. Dobroskok, V.O. Zaloga, J.K. Novosiolov, and F.J. Yakubov. Fundamentals of the Theory of Cutting Materials. Novyy Svit, 2011 (in Ukrainian).
23. I. Hrytsay, V. Stupnytskyy, and V. Topchii. Simulation of loading, and wear rate distribution on cutting edges during gears hobbing. Archive of Mechanical Engineering, 68(1):52–76, 2021. doi: 10.24425/ame.2021.137041.
24. A.B. Aleksandrovich, B.D. Danilenko, Y.V. Loshchinin, T.A. Kolyadina, and I.M. Khatsinskaya. Thermophysical properties of low-alloy high-speed steels. Metal Science and Heat Treatment, 30:502–504, 1988. doi: 10.1007/BF00777438.
25. N.G. Abuladze. Character, and the length of tool–chip contact. In Proceedings of the Machinability of Heat-Resistant and Titanium Alloys, pages 68–78, Kuibyshev, S.U., 1962. (in Russian)..