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Number of results: 11
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Abstract

The study presents methods to be used for improving the performance parameters of car engine pistons made of EN AC-AlSi12CuNiMg alloy according to the PN-EN 1706: 2011. Pistons of slow sucking and turbocharged engines were researched. A solution heat and ageing treatments were applied according to four variants. Temperatures of the solution heat treatment were: 550 ±5°C; 510°C ±5°C; and alternate: 276 ±5°C/510 ±5°C. The solution time ranged from 6 min to 4 h. Temperatures of the ageing heat treatment were 20°C and 250°C, while the ageing time ranged from 1,5 to 3h. Natural ageing was performed in 5 days. Measurements of hardness HRB and the piston diameters were performed. An improvement in the performance parameters of combustion engines was observed. Three solution heat treatment and ageing variants, allowed to obtain the pistons with hardness equal/higher than pistons of the turbocharged engines. The test results confirmed the possibility of providing a piston with properties exceeding the high load parameters specified by the manufacturer. Further studies will make it possible to improve the effects of the proposed solutions.
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Bibliography

[1] Stone, R. (2012). Introduction to Internal Combustion Engines. Fourth Edition, SAE and Macmillan.
[2] Heywood, J.B. (2018). Internal Combustion Engines Fundamentals, Second Edition, McGraw-Hill Education.
[3] Kirkpatrick, A.T. (2020). Internal Combustion Engines: Applied Thermosciences. Fourth Edition, John Wiley & Sons.
[4] Bosch, R. (2018). Automotive Handbook. 10th Edition: Robert Bosch GmbH
[5] Siemińska-Jankowska, B. & Pietrowski, S. (2003). The effects of temperature on strength of the new piston aluminum materials. Journal of KONES Internal Combustion Engines. 10(1-2), 237-250.
[6] Wajand, A., Wajand, J. (2005). Reciprocating internal combustion engines. Wydawnictwa Naukowo Techniczne PWN. (in Polish).
[7] Manasijevic, S., Pavlovic-Acimovic, Z., Raic, K., Radisa, R. & Kvrgi´c, V. (2013). Optimisation of cast pistons made of Al–Si piston alloy. International Journal of Cast Metals Research. 26(5), 255-261.
[8] Javidani, M. & Larouche, D. (2014). Application of cast Al–Si alloys in internal combustion engine components. International Materials Reviews. 59(3), 132-158.
[9] Pietrowski, S. (2001) Silumins. Łódź: Wydawnictwo Politechniki Łódzkiej. (in Polish).
[10] Poniewierski, Z. (1989). Crystallization, Structure and Mechanical Properties of Silumins. Warszawa: WNT. (in Polish).
[11] Kaufman, J.G., Rooy, E.L. (2004). Aluminum Alloy Castings: Properties, Processes and Applications. ASM International.
[12] Zolotorevsky, V.S., Belov, N.A., Glazoff, M.V. (2007). Casting Aluminium Alloys. Elsevier: Oxford, UK, pp. 327-376.
[13] Pezda, J. (2015). The effect of the T6 head treatment on change of mechanical properties of the AlSi12CuNiMg alloy modified with strontium. Archives of Metallurgy and Materials. 60(2), 627-632.
[14] Czekaj, E., Fajkiel, A. & Gazda, A. (2005). Short-lived ultrahigh temperature silicon spheroidization treatment of silumins. Archiwum Odlewnictwa. 5(17), 51-68. (in Polish).
[15] Dobrzański, L.A., Reimann, L. & Krawczyk, G. (2008). Influence of the ageing on mechanical properties of the aluminium alloy AlSi9Mg. Archives of Materials Science and Engineering. 31, 37-40.
[16] Pezda, J. (2010). Heat treatment of EN AC-AlSi13Cu2Fe silumin and its effect on change of hardness of the alloy. Archives of Foundry Engineering. 10(1), 131-134.
[17] Pezda, J. (2014). Effect of a selected heat treatment parameters on technological quality of a silumin-cast machinery components; Bielsko-Biała: ATH Scientific Publishing House: Bielsko-Biała, Poland.
[18] Pezda, J. & Jarco, A. (2016). Effect of T6 heat treatment parameters on technological quality of the AlSi7Mg alloy. Archives of Foundry Engineering. 16(4), 95-100.
[19] Czekaj, E., Kwak, Z., Garbacz-Klempka, A. (2017). Comparison of impact of immersed and micro-jet cooling during quenching on microstructure and mechanical properties of hypoeutectic silumin AlSi7Mg0.3. Metallurgy and Foundry Engineering. 43(3), 153-168.
[20] Pezda, J. & Jezierski, J. (2020). Non-standard T6 heat treatment of the casting of the combustion engine cylinder head. Materials. 13(18), 4114.
[21] Jarco, A. & Pezda, J. (2021). Effect of heat treatment process and optimization of its parameters on mechanical properties and microstructure of the AlSi11(Fe) alloy. Materials (Basel) 14(9), 2391.
[22] Nikitin, K.V., Chikova, O.A., Amosov, E.A. & Nikitin, V.I. (2016). Shortening the time of heat treatment of silumins of the Al – Si – Cu system by modifying their structure. Metal Science and Heat Treatment. 58(7), 400-404.
[23] Prudnikov, A., Prudnikov, V. (2019). The mode of hardening heat treatment for deformable piston hypereutectic silumins. International Scientific Journal Materials science. Non-equilibrium phase transformations. 5(3), 74-77.
[24] Kantoríková, E., Kuriš, M. & Pastirčák, R. (2021). Heat treatment of AlSi7Mg0.3 Aluminium alloys with increased zirconium and titanium content. Archives of Foundry Engineering. 21(2), 89-93.
[25] Kuriš, M., Bolibruchova, D. M., Matejka M. & Kantoríková, E. (2021). Effect of the precipitation hardening on the structure of AlSi7Mg0.3Cu0.5 alloy with addition of Zr and combination of Zr and Ti. Archives of Foundry Engineering. 21(1), 95-100.
[26] Rychter, T., Teodorczyk, A. (2006). Theory of piston engines. Wydawnictwa Komunikacji i Łączności. (in Polish).

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Authors and Affiliations

M. Trepczyńska-Łent
1
ORCID: ORCID
K. Műller
2

  1. Mechanical Engineering Faculty, Bydgoszcz University of Science and Technology, Al. prof. S. Kaliskiego 7, 85-796 Bydgoszcz, Poland
  2. Bergerat Monnoyeur Sp. z o.o. – Caterpillar, Poland
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Abstract

The paper deals with the possibilities of influencing the final microstructure of aluminium alloy castings by changing the external conditions of crystallization and solidification. Aluminum alloys, especially Al-Si alloys, are nowadays one of the most used non-ferrous metal alloys, especially due to their mass application in the automotive field. It is in this industry that extreme emphasis is placed on the quality of cast parts with regard to safety. For this reason, a key production parameter is the mastery of the control of the resulting microstructure of the castings and the associated internal quality, which is subject to high demands defined by international standards. The aim of the experiment of this paper is to evaluate the effect of different preheating of the metal mould on the resulting structure and hardness of test castings made of AlSi7Mg0.3 material. The hardness measurement will be evaluated on a hardness tester. The parameter SDAS, Microporosity, Content of excluded eutectic will be evaluated. Dependencies will be found and plotted.
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Authors and Affiliations

F. Radkovský
1
ORCID: ORCID
M. Gawronová
1
ORCID: ORCID
I. Kroupová
1
ORCID: ORCID

  1. VSB - Technical University of Ostrava, Czech Republic
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Abstract

Heat treatment processes, due to qualitative requirements for the cast machinery components and restrictions on energy consumption resulting on the one hand from environmental concerns, and on the other hand from a requirements coming from minimization of manufacturing costs, are resulting in searching after a technologies enabling obtainment of satisfactory results, in form of improved mechanical properties mainly, while minimizing (limiting) parameters of successive operations of the heat treatment. Heat treatment of the T6 type presented in this paper consists in operations of heating of investigated alloys to suitably selected temperature (range of this temperature was evaluated on the base of the ATD method), holding at such temperature for a short time, and next rapid cooling in water (20 oC) followed by artificial ageing, could be such technology in term s of above mentioned understanding of this issue. Performed T6 heat treatment with limited parameters of solutioning operation resulted in visible increase in tensile strength Rm of AlSi7Mg, AlSi7Cu3Mg and AlSi9Cu3(Fe) alloys.

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Authors and Affiliations

J. Pezda
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Abstract

The article discusses the most important changes in the construction of permanent mould casting machines, as well as the method of casting engine pistons and their construction on the example of Federal-Mogul (FM) Gorzyce. The system of automatic cooling of the presently used permanent mould casting machines coupled with robots which pour the liquid alloy ensures uniform crystallization of the pistons and optimal efficiency of the casting process. As a result of the necessity to improve the engine efficiency and thus reduce the fuel consumption and harmful substance emission, the construction of the pistons has changed as well. The piston castings, which are produced by gravity casting for metal moulds, have undergone a diametric transformation. Typical piston designs for gasoline and Diesel engines are shown together with the most important parts of the piston, the crown (combustion chamber) and the guide part (skirt). Depending on the type of engine, the present pistons characterize in differently shaped crown, a slimmed internal construction as well as component participation (cooling channels and ring inserts), and the piston skirts undergo surface treatment procedures.
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Authors and Affiliations

M. Czerepak
1
J. Piątkowski
2
ORCID: ORCID

  1. Federal-Mogul Gorzyce sp. z o.o., Odlewników 52, 39-432 Gorzyce, Poland
  2. Silesian University of Technology, Krasińskiego 8, 44-100 Gliwice, Poland
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Abstract

The aim of the study was to select the optimal content of zirconium introduced as an alloying additive to obtain the best strength properties of Al-Si alloy. A technically important disadvantage is the tendency of silumins to form a coarse-grained structure that adversely affects the mechanical properties of castings. To improve the structure, modification processes and alloying additives are used, both of which can effectively refine the structure and thus increase the mechanical properties. According to the Hall-Petch relationship, the finer is the structure, the higher are the mechanical properties of the alloy. The proposed addition of zirconium as an alloying element has a beneficial effect on the structure and properties of silumins, inhibiting the grain growth. The starting material was an aluminium-silicon casting alloy designated as EN AC-AlSi9Mg (AK9). Zirconium (Zr) was added to the alloy in an amount of 0.1%, 0.2%, 0.3%, 0.4% and 0.5% by weight. From the modified alloy, after verification of the chemical composition, samples were cast into sand moulds based on a phenolic resin.
The first step in the research was testing the casting properties of alloys with the addition of Zr (castability, density, porosity). In the next step, the effect of zirconium addition on the structure and mechanical properties of castings was determined.
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Authors and Affiliations

J. Kamińska
1
ORCID: ORCID
M. Angrecki
1
ORCID: ORCID
P. Dudek
1
ORCID: ORCID

  1. Łukasiewicz Research Network – Krakow Institute of Technology, Krakow, Poland
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Abstract

The results of statistical analysis applied in order to evaluate the effect of the high melting point elements to pressure die cast silumin on its tensile strength Rm, unit elongation A and HB were discussed. The base alloy was silumin with the chemical composition similar to ENAC 46000. To this silumin, high melting point elements such as Cr, Mo, V and W were added. All possible combinations of the additives were used. The content of individual high melting point additives ranged from 0.05 to 0.50%. The tests were carried out on silumin with and without above mentioned elements. The values of Rm, A and HB were determined for all the examined chemical compositions of the silumin. The conducted statistical analysis showed that each of the examined high melting point additives added to the silumin in an appropriate amount could raise the values of Rm, A and HB. To obtain the high tensile strength of Rm = 291 MPa in the tested silumin, the best content of each of the additives should be in the range of 0.05-0.10%. To obtain the highest possible elongation A of about 6.0%, the best content of the additives should be as follows: chromium in the range of 0.05-0.15%, molybdenum 0.05% or 0.15%, vanadium 0.05% and tungsten 0.15%. To obtain the silumin with hardness of 117 HB, chromium, molybdenum and vanadium content should be equal to about 0.05%, and tungsten to about 0.5%.

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Authors and Affiliations

T. Szymczak
J. Szymszal
G. Gumienny
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Abstract

The paper presents research on the effects of soft annealing parameters on a change of the impact strength KC and Brinell hardness (HB)

of the EN AC-AlSi11 alloy. The research has been performed according to the trivalent testing plan for two input parameters –

temperature in the range between 280°C and 370°C and time in the range between 2 and 8 hours. The application of such heat treatment

improves the plasticity of the investigated alloy. The improvement of the impact strength KC by 71% and the decrease of the hardness HB

by 20% was achieved for the soft annealing treatment conducted at a temperature 370°C for 8 hours, compared to the alloy without the

heat treatment. A change of the form of eutectic silicon precipitations which underwent refinement, coagulation and partial rounding, had

a direct effect on the hardness HB and impact strength KC. The results obtained were used to prepare space plots enabling the temperature

and time for soft annealing treatment to be selected with reference to the obtained impact strength KC and hardness HB of the alloy with

the heat treatment.

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Authors and Affiliations

A. Jarco
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Abstract

The presented work describes the results of examination of the mechanical properties of castings made either of AlSi9Mg alloy matrix

composite reinforced with short carbon fibre or of the pure AlSi9Mg alloy. The tensile strength, the yield strength, Young’s modulus, and

the unit elongation were examined both for initial castings and for castings made of the remelted composite or AlSi9Mg alloy. After

preparing metallographic specimens, the structure of the remelted materials was assessed. A few non-metallic inclusions were observed in

the structure of the remelted composite, not occurring in the initial castings. Mechanical testing revealed that all the examined properties of

the initial composite material exceed those of the non-reinforced matrix. A decrease in mechanical properties was stated both for the metal

matrix and for the composite after the remelting process, but this decrease was so slight that it either does not preclude them from further

use or does not restrict the range of their application.

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Authors and Affiliations

Z. Konopka
M. Łągiewka
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Abstract

The work presents the results of the examinations of silumin 226 as well as a silumin produced on its basis containing a W and Mo addition

introduced in the amount of 0.1; 0.2; 0.3 and 0.4% of both elements simultaneously. Investigations of the crystallization process of the

silumins by the TDA method were conducted. Also, a microscopic analysis of their microstructure was performed and their basic mechanical

properties were determined. Microstructure tests were made on casts produced in an TDA sampler as well as by the pressure method.

The investigations exhibited a change in the course of crystallization of the silumin containing 0.3 and 0.4% W and Mo with respect to

silumin 226 and the silumin with the addition of 0.1 and 0.2%. The presence of additional phases which did not occur in the case of lower

addition contents was established in the silumin containing 0.3-0.4% W and Mo, regardless of the applied casting technology. The tests

showed the possibility of increasing the tensile strength Rm, the proof stress Rp0,2 and the unit elongation A of the silumin as a result of a

simultaneous introduction of the W and Mo addition. The highest values of Rm, Rp0,2 and A were obtained in the silumins with the additions

of these elements within the range of 0.1-0.2% each.

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Authors and Affiliations

T. Pacyniak
G. Gumienny
T. Szymczak
K. Walas
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Abstract

The paper presents the results of hypoeutectic silumin 226 grade and silumin produced on its basis through the addition of V and Mo.

Vanadium and molybdenum were added as the preliminary alloy AlV10 and AlMo8 in an amount providing the concentration of 0.1; 0.2;

0.3 and 0.4% V and Mo. TDA curves of tested silumins were presented; regardless of the chemical composition there were similar thermal

effects. Pressure castings microstructure research revealed the presence in silumins with the addition of V and Mo phases do not occur in

silumin without these additives. These phases have a morphology similar to the walled, and their size increases with increasing

concentration of V and Mo. The size of the precipitates of these phases silumin containing 0.1% V and Mo does not exceed 10 microns,

while 0.4% of the content of these elements increases to about 80 microns. Tests of basic mechanical properties of silumins were carried

out. It has been shown that the highest values of tensile strength Rm = 295 MPa and elongation A = 4.2% have silumin containing

approximately 0.1% V and Mo. Increasing concentrations of these elements causes a gradual lowering of the Rm and A values.

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Authors and Affiliations

T. Pacyniak
G. Gumienny
T. Szymczak
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Abstract

This article presents the results of studies in the hypoeutectic silumin destined for pressure die casting with the simultaneous addition of

chromium and tungsten. The study involved the derivative and thermal analysis of the crystallization process, metallographic analysis and

mechanical properties testing. Silumin 226 grade was destined for studies. It is a typical silumin to pressure die casting. AlCr15 and AlW8

preliminary alloys were added to silumin. Its quantity allowed to obtain 0.1, 0.2, 0.3 and 0.4% of Cr and W in the tested alloy. Studies of

the crystallization process as well as the microstructure of the silumin poured into DTA sampler allowed to state the presence of additional

phase containing 0.2% or more Cr and W. It has not occurred in silumin without the addition of above mentioned elements. It is probably

the intermetallic phase containing Cr and W. DTA studies have shown this phase crystallizes at a higher temperature range than α (Al)

solid solution. In the microstructure of each pressure die casting containing Cr and W the new phases formed. Mechanical properties tests

have shown Cr and W additives in silumin in an appropriate amount may increase its tensile strength Rm (about 11%), the yield strength

Rp0.2 (about 21%) and to a small extent elongation A.

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Authors and Affiliations

T. Pacyniak
G. Gumienny
T. Szymczak

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