This paper presents an approach based on NURBS (non-uniform rational B-splines) to achieve a seismic response surface (SRS) from a group of points obtained by using an analytical model of RC joints. NURBS based on the genetic algorithm is an important mathematical tool and consists of generalizations of Bezier curves and surfaces and B-splines. Generally, the accuracy of the design process of joints depends on the number of control points that are captured in the results of experimental research on real specimens. The values obtained from the specimens are the best tools to use in seismic analysis, though more expensive when compared to values simulated by SRSs. The SRS proposed in this paper can be applied to obtain surfaces that show site effect results on destructions of beam-column joint, taking into account different site conditions for a specific earthquake. The efficiency of this approach is demonstrated by the retrieval of simulated-versus-analytical results.
In a dynamic machining process, distortion in surface irregularity is a very complex phenomenon. Surface irregularities form a periodic representation of the tool profile with various kinds of disturbance in a broad range of changes in the height and length of the profile. To discern these irregularity disturbances, interactions of the tool in the form of changes perpendicular and parallel relative to the workpiece were analyzed and simulated. The individual kinds of displacement of the tool relative to the workpiece introduce distortions in the changes of height and length. These changes are weakly represented in standard height and length irregularity parameters and their discernment has been found through amplitude-frequency functions.
This paper presents a comprehensive methodology for measuring and characterizing the surface topographies on machined steel parts produced by precision machining operations. The performed case studies concern a wide spectrum of topographic features of surfaces with different geometrical structures but the same values of the arithmetic mean height Sa. The tested machining operations included hard turning operations performed with CBN tools, grinding operations with Al2O3 ceramic and CBN wheels and superfinish using ceramic stones. As a result, several characteristic surface textures with the Sa roughness parameter value of about 0.2 μm were thoroughly characterized and compared regarding their potential functional capabilities. Apart from the standard 2D and 3D roughness parameters, the fractal, motif and frequency parameters were taken in the consideration.
A method of manufacturing hydrogel coatings designed to increase the hydrophilicity of polyurethanes (PU) is presented. Coatings were obtained from polyvinylpyrrolidone (PVP) by free radical polymerisation. The authors proposed a mechanism of a two-step grafting - crosslinking process and investigated the influence of reagent concentration on the coating’s physical properties - hydrogel ratio (HG) and equilibrium swelling ratio (ESR). A surface analysis of freeze-dried coatings using scanning electron microscopy (SEM) showed a highly porous structure. The presented technology can be used to produce biocompatible surfaces with limited protein and cell adhesive properties and can be applied in fabrication of number of biomedical devices, e.g. catheters, vascular grafts and heart prosthesis.
Combining surface measurement data from individual measurements of surface fragments is an issue that has been recognized for flat surfaces. The connection takes place on the principle of making ‘overlap’ measurements according to a specific measurement strategy, and then the algorithm synthesizes the measurement data for the common part (data fusion). This paper presents a method of combining partial data into one larger set using image processing methods. The purpose of the analysis is to combine surface data of a more complex shape in terms of surface roughness and waviness. A successful attempt was made to combine surface measurement data located on a cylindrical surface – convex surface. A rotated table was designed and used for surface data acquisition. The datasets were acquired with the use of CCI 6000 (366 μm – 366 μm) with the assumed overlapping of at least 20%. The measurement datasets were first pre-processed: filling in non-measured points, levelling and form re- moving were applied. For such processed datasets, the common part was identified (data registration) and then the data fusion was performed. An example of stitching the surface datasets shows usefulness of the presented methodology.
We present a prototype of a simple, low-cost setup for a fast scatterometric surface texture measurements. We used a total integrated scatter method (TIS) with a semiconductor laser (λ = 638 nm) and a Si photodiode. Using our setup, we estimated the roughness parameters Rq for two reference surfaces (Al mirrors with flatness λ/10) and seven equal steel plates to compare. The setup is easily adaptable for a fast, preliminary manufacturing quality control. We show is possible to construct a low-cost measurement system with nanometric precision.
This study summarises the research efforts undertaken in iron foundry plants in which the process are mostly automated and mechanised.
The research program was limited in scope, focusing on causes of surface defects in castings products that are attributable to the
bentonite-containing sand and the mould system. One of the potential roots of surface defects is heterogeneity of sand grains, containing
lumped ball-shaped grains and irregular pellets with a layered-structure. The moisture contents of those lumped grains is different than
the moisture level required in the process, besides these grains may contain various elements and metallic compounds which, when cast
into moulds, may react with molten metals in an uncontrolled manner. As a result, surface defects are produced, such as surface blowholes,
burst penetration, sand holes, slag inclusions, pinhole porosity. This study investigated the efficiency of key sand preparation and
moulding machines and installations integrated into the casting process line. The efficiency of machines and installations is defined in
terms of quality parameters of sand mix and moulds, which are associated with the emergence of surface defects on castings.
The paper presents the properties of surface oxide layers with an increased content of carbon for tribological applications. The composite surface oxide layers were produced using a two-step technology through hard anodising of the surface of an aluminium alloy, followed by thermochemical treatment of anodic oxide coatings. The surface oxide layers were subjected to tribological tests in an oil-less sliding couple with T5W plastic. The presented test results confirm the usefulness of the proposed modifications of surface oxide layers for the purpose of enhancing the operational durability of oil-less sliding couples in a reciprocating motion.
Measurements of dynamic surface tension were carried out in aqueous systems (water or 0.1 mM Triton X-100) comprising nanoparticles formed from chemically modified polyaldehyde dextran (PAD). The nanostructures, considered as potential drug carriers in aerosol therapy, were obtained from biocompatible polysaccharides by successive oxidation and reactive coiling in an aqueous solution. The dynamic surface tension of the samples was determined by the maximum bubble pressure (MBP) method and by the axisymmetric drop shape analysis (ADSA). Experiments with harmonic area perturbations were also carried out in order to determine surface dilatational viscoelasticity. PAD showed a remarkable surface activity. Ward-Tordai equation was used to determine the equilibrium surface tension and diffusion coefficient of PAD nanoparticles (D = 2.3×10-6 m2/s). In a mixture with Triton X-100, PAD particles showed co-adsorption and synergic effect in surface tension reduction at short times (below 10 s). Tested nanoparticles had impact on surface rheology in a mixed system with nonionic surfactant, suggesting their possible interactions with the lung surfactant system after inhalation. This preliminary investigation sets the methodological approach for further research related to the influence of inhaled PAD nanoparticles on the lung surfactant and mass transfer processes in the respiratory system.
The paper presents recent developments concerning the formation of surface layer in austempered ductile iron castings. It was found that the traditional methods used to change the properties of the surface layer, i.e. the effect of protective atmosphere during austenitising or shot peening, are not fully satisfactory to meet the demands of commercial applications. Therefore, new ways to shape the surface layer and the surface properties of austempered ductile iron castings are searched for, to mention only detonation spraying, carbonitriding, CVD methods, etc.
The article presents an example of finishing treatment for aluminum alloys with the use of vibration machining, with loose abrasive media in a closed tumbler. For the analysis of selected properties of the surface layer prepared flat samples of aluminum alloy PA6/2017 in the state after recrystallization. The samples in the first stage were subjected to a treatment of deburring using ceramic media. In a second step polishing process performed with a strengthening metal media. In addition, for comparative purposes was considered. only the case of metal polishing. The prepared samples were subjected to hardness tests and a tangential tensile test. As a result of finishing with vibratory machining, it was possible to remove burrs, flash, rounding sharp edges, smoothing and lightening the surface of objects made. The basic parameters of the surface geometry were obtained using the Talysurf CCI Lite - Taylor Hobson optical profiler. As a result of the tests it can be stated that the greatest reduction of surface roughness and mass loss occurs in the first minutes of the process. Mechanical tests have shown that the most advantageous high values of tensile strength and hardness are obtained with two-stage vibration treatment, - combination of deburring and polishing. Moreover the use of metal media resulted in the strengthening of the surface by pressure deburring with metal media.
The production process of prosthetic restorations runs in two stages. In the first stage, the prosthetic foundation is produced of metal
alloys. In the second stage, a facing material is applied on the produced element. In both stages, the wettability is significantly important,
as well as the free surface energy relating to it. The quality of the obtained cast depends on the surface phenomena occurring between the
metal alloy and the material of which the casting mould is made. The performed examinations also point to a relation between the ceramics
joint and the base, depending on the wetting angle.
The aim of the presented paper was to examine influence of the composition of a Ti(C,N)-type coating on bases made of the Ni-Cr
prosthetic alloy on the wettability and the surface free energy.
The test material were disks made of the Ni-Cr alloy with the diameter of 8 mm. The disks were divided into five groups, which were
covered with Ti(C,N) coatings, with different amounts of C and N in the layer. In order to determine the surface free energy (����), the
wetting angle was measured. Two measure liquids were applied: distilled water and diiodomethane.
The obtained results of the measurements of the water-wetting angles suggest that together with the increase of the ratio of nitrogen to
carbon in the Ti(C,N) coating, the surface hydrophobicity increases as well. In all the samples, one can see a large difference between the
energy values of the polar and the apolar components. The high values of the polar components and the low values of the apolar ones make
it possible to conclude that these surfaces exhibit a greater affinity to the polar groups than to the apolar ones.
On the basis of the analysis of the surface free energy, one can state that covering the alloy with Ti(C,N)-type coatings should not decrease
the adhesion of the ceramics to the alloy, whereas TiC coatings should lead to the latter’s improvement. Due to their hydrophilicity, TiC
coatings should decrease the adhesion of bacteria to the surface and hinder the formation of a bacterial biofilm.
Paper present a thermal analysis of laser heating and remelting of EN AC-48000 (EN AC-AlSi12CuNiMg) cast alloy used mainly for
casting pistons of internal combustion engines. Laser optics were arranged such that the impingement spot size on the material was a
circular with beam radius rb changes from 7 to 1500 m. The laser surface remelting was performed under argon flow. The resulting
temperature distribution, cooling rate distribution, temperature gradients and the depth of remelting are related to the laser power density
and scanning velocity. The formation of microstructure during solidification after laser surface remelting of tested alloy was explained.
Laser treatment of alloy tests were perform by changing the three parameters: the power of the laser beam, radius and crystallization rate.
The laser surface remelting needs the selection such selection of the parameters, which leads to a significant disintegration of the structure.
This method is able to increase surface hardness, for example in layered castings used for pistons in automotive engines.
This study proposes a surface profile and roughness measurement system for a fibre-optic interconnect based on optical interferometry. On the principle of Fizeau interferometer, an interference fringe is formed on the fibre end-face of the fibre-optic interconnect, and the fringe pattern is analysed using the Fast Fourier transform method to reconstruct the surface profile. However, as the obtained surface profile contains some amount of tilt, a rule for estimating this tilt value is developed in this paper. The actual fibre end-face surface profile is obtained by subtracting the estimated tilt amount from the surface profile, as calculated by the Fast Fourier transform method, and the corresponding surface roughness can be determined. The proposed system is characterized by non-contact measurement, and the sample is not coated with a reflector during measurement. According to the experimental results, the difference between the roughness measurement result of an Atomic Force Microscope (AFM) and the measurement result of this system is less than 3 nm.
The paper presents a spectral formulation of surface profile irregularity in a wideband frequency range for roughness, waviness and shape components along the measured length. A unique distribution of roughness and waviness components is proposed, according to the nature of their origination in the course of machining with tools of defined cutting edge, as distinct from standard filtration in measurements of surface irregularities. Differences resulting from both formulations are outlined as well as the method of determining the frequency of component separation for surface roughness and waviness.
The thermochemical treatment applied to improve the surface properties of AZ91 consisted in heating the material in contact with AlSi10Mg powder at 445 oC for 30 min. During heat treatment process the powder was held under pressure to facilitate the diffusion of the alloying elements to the substrate and, accordingly, the formation of a modified layer. Two pressures, 1 MPa and 5 MPa, were tested. The resultant layers, containing hard Mg2Si and Mg17Al12 phases, were examined using an optical microscope and a scanning electron microscope equipped with an energy-dispersive X-ray spectrometer (EDS). The experimental data show that the layer microstructure was dependent on the pressure applied. A thicker, three-zone layer (about 200 μm) was obtained at 1 MPa. At the top, there were Mg2Si phase particles distributed over the Mg17Al12 intermetallic phase matrix. The next zone was a eutectic (Mg17Al12 and a solid solution of Al in Mg) with Mg2Si phase particles embedded in it. Finally, the area closest to the AZ91 substrate was a eutectic not including the Mg2Si phase particles. By contrast, the layer produced at a pressure of 5 MPa had lower thickness of approx. 150 μm and a two-zone structure. Mg2Si phase particles were present in both zones. In the upper zone, Mg2Si phase particles were regularly distributed over the Mg17Al12 intermetallic phase matrix. The lower zone, adjacent to the AZ91, was characterized by a higher volume fraction of Mg2Si phase particles distributed over the matrix composed mainly of Mg17Al12. The alloyed layers enriched with Al and Si had much higher hardness than the AZ91 substrate.